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Is This the World’s Most-Complex 3D-Printed Object?

Article-Is This the World’s Most-Complex 3D-Printed Object?

Image courtesy of 3D Systems Lung-scaffold-3dsystems-web.JPG
The 3D-printable lung scaffold was unveiled at LIFE ITSELF Conference. Pictured from left to right are Dr. Sanjay Gupta, Mark Hodosh, Dr. Martine Rothblatt, and Chuck Hull.
3D-printed lung scaffolds designed with 44 trillion voxels offer 4000 kilometers of pulmonary capillaries and 200 million alveoli.

Lung scaffolds offering potential future solutions for human implantation have been 3D printed by United Therapeutics Corp. using photopolymer-based bioprinting technology from 3D Systems. The designs consist of a record 44 trillion voxels that lay out 4000 kilometers of pulmonary capillaries and 200 million alveoli, reported Dr. Martine Rothblatt, United Therapeutics’s chairperson and chief executive officer, and Chuck Hull, 3D Systems’s co-founder, executive vice president, and chief technology officer for regenerative medicine. Rothblatt and Hull spoke during the LIFE ITSELFConference held May 31 to June 3, 2022, in San Diego, in a session entitled "What’s the Future of Organ Transplantation?"

Scientists at United Therapeutics aim to cellularize these 3D-printed scaffolds with a patient’s own stem cells to create tolerable, transplantable human lungs that should not require immunosuppression to prevent rejection, the companies shared in a news release.

“Last week, it was exciting to show the public our 3D-printed human lung scaffold, but we’re thrilled to share that our 3D-printed lung scaffolds are now demonstrating gas exchange in animal models. We are regularly printing lung scaffolds as accurately as driving across the United States and not deviating from a course by more than the width of a human hair,” said Rothblatt in the release. “With the continued hard work of dedicated scientists and engineers at United Therapeutics and 3D Systems, we hope to have these personalized, manufactured lungs cleared for human trials in under five years.”  

The work would be welcome news for patients with lung disease. The partners pointed out in the release that more than 150,000 Americans die from such disease each year, according to the U.S. Health Resources and Services Administration. And while 2,524 patients in the United States received a lung transplant in 2021, there are still 1,075 patients on the U.S. lung transplant waiting list as of June 3, 2022.

“Our goal is to create an unlimited supply of transplantable lungs in the future,” Rothblatt stated. “Even today, we are using a process called ex-vivo lung perfusion to add to the supply of transplantable lungs by extending by several hours the period of assessment and viability for human donor lungs, resulting in over 230 lives extended to date.”

Added Hull: “These lung designs can be printed in as little as three weeks using our latest advanced photopolymer-based bioprinting technology we call Print to Perfusion.” According to 3D Systems’s web site, the process 3D prints high-resolution scaffolds that can be “perfused with living cells to create tissues.”

Hull also reported that other organ solutions are under development. “The reveal at LIFE ITSELF represents the culmination of our efforts with United Therapeutics that includes not only 3D-printed lungs, but two additional organs under development, kidneys and livers,” he said.

LIFE ITSELF was organized and hosted by Dr. Sanjay Gupta and Marc Hodosh and was sponsored by CNN, United Therapeutics, and others.

United Therapeutics is the first publicly traded biotech or pharmaceutical company to take the form of a public benefit corporation (PBC). One of its goals is to expand the availability of transplantable organs.

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