Toyota Researchers Steer Generative AI to Aid Engineering

Toyota’s new approach adds capabilities by incorporating engineering constraints into generative AI models.

Dan Carney, Senior Editor

October 2, 2023

3 Min Read
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Vehicle design sketch incorporating the results of TRI’s new generative AI + optimization technique.Toyota Motor Corp.

Researchers at the Toyota Research Institute (TRI) in Los Altos, Calif. have released a pair of papers describing a technique for incorporating precise engineering constraints into a generative AI-augmented design process.

Vehicle designers can apply factors such as EV driving range-sapping aerodynamic drag and vehicle dimensions like ride height and cabin size can now be implicitly incorporated into the generative AI process.

Current practice is for designers to use publicly available text-to-image generative AI tools early in their creative process. The new Toyota technique lets designers add initial design sketches and engineering requirements into this process, which reduces the number of iterations needed to marry design and engineering considerations.

“Generative AI tools are often used as inspiration for designers, but cannot handle the complex engineering and safety considerations that go into actual car design,” said Avinash Balachandran, director of TRI’s Human Interactive Driving (HID) Division, whose team worked on the technology. “This technique combines Toyota’s traditional engineering strengths with the state-of-the-art capabilities of modern generative AI.”

They used principles from optimization theory, which is used extensively for computer-aided engineering, to text-to-image-based generative AI. The resulting algorithm allows the designer to optimize engineering constraints while maintaining their text-based stylistic prompts to the generative AI process.

Problems in optimization theory consist of maximizing or minimizing a real function by systematically choosing input values from within an allowed set and computing the value of the function to find the "best available" values of some objective function within a defined domain.

The first paper, Drag-Guided Diffusion Models for Vehicle Image Generation, proposes using physics-based guidance, which enables optimization of a performance metric during the generation process. The researchers’ proof-of-concept was to add drag guidance to Stable Diffusion, allowing the tool to generate images of novel vehicles while simultaneously minimizing their predicted drag coefficients.

The second paper, Interpreting and Improving Diffusion Models Using the Euclidean Distance Function, investigated how to denoise the data to improve results. Researchers were able to generate high-quality samples on latent diffusion models.

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Toyota researchers tested the ability of AI to optimize vehicle designs for aerodynamic drag.

Using Toyota’s solution, designers can use the regular generative AI text prompt to request an array of designs based on a provided initial prototype sketch. They’d ask the AI to include specific stylistic properties like “sleek,” “SUV-like,” and “modern” while also optimizing a quantitative performance metric such as aerodynamic drag. That was the parameter applied in Toyota’s research paper, but the approach can also optimize any other performance metrics or constraints from a design image.

“TRI is harnessing the creative power of AI to amplify automobile designers and engineers,” said Charlene Wu, senior director of TRI’s Human-Centered AI (HCAI) Division, whose team collaborated with the Human Interactive Driving team on this project.

The company says that it hopes this tool’s ability to let engineers and designers incorporate engineering constraints directly into the design process could let Toyota accelerate the design process for future vehicles.

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The new generative AI technique optimizes aerodynamic drag in successive iterations based on parameter inputs from the designer.

About the Author

Dan Carney

Senior Editor, Design News

Dan’s coverage of the auto industry over three decades has taken him to the racetracks, automotive engineering centers, vehicle simulators, wind tunnels, and crash-test labs of the world.

A member of the North American Car, Truck, and Utility of the Year jury, Dan also contributes car reviews to Popular Science magazine, serves on the International Engine of the Year jury, and has judged the collegiate Formula SAE competition.

Dan is a winner of the International Motor Press Association's Ken Purdy Award for automotive writing, as well as the National Motorsports Press Association's award for magazine writing and the Washington Automotive Press Association's Golden Quill award.

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He has held a Sports Car Club of America racing license since 1991, is an SCCA National race winner, two-time SCCA Runoffs competitor in Formula F, and an Old Dominion Region Driver of the Year award winner. Co-drove a Ford Focus 1.0-liter EcoBoost to 16 Federation Internationale de l’Automobile-accredited world speed records over distances from just under 1km to over 4,104km at the CERAM test circuit in Mortefontaine, France.

He was also a longtime contributor to the Society of Automotive Engineers' Automotive Engineering International magazine.

He specializes in analyzing technical developments, particularly in the areas of motorsports, efficiency, and safety.

He has been published in The New York Times, NBC News, Motor Trend, Popular Mechanics, The Washington Post, Hagerty, AutoTrader.com, Maxim, RaceCar Engineering, AutoWeek, Virginia Living, and others.

Dan has authored books on the Honda S2000 and Dodge Viper sports cars and contributed automotive content to the consumer finance book, Fight For Your Money.

He is a member and past president of the Washington Automotive Press Association and is a member of the Society of Automotive Engineers

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