Tiny Robot CLARI Squeezes into Tight Places

Engineers at CU Boulder have created a tiny robot with the capabilities of a spider or a fly and the ability to change its shape

Rob Spiegel

August 30, 2023

3 Min Read
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CU Boulder

Engineers at the University of Colorado in Boulder have designed a miniature robot that weighs less than a ping-pong ball and can fit in the palm of your hand. The robot is a compliant-legged articulated robotic insect (CLARI). It can passively change its shape from square to long and slender or wide like a crab. Right now, the machine has four legs, but its modular design could allow the team to build it out to eight legs. 

Heiko Kabutz, a doctoral student in the Paul M. Rady Department of Mechanical Engineering at the University of Colorado in Boulder, and his colleagues introduced the miniature robot in a study published Aug. 30 in the journal Advanced Intelligent Systems.

Each of CLARI’s legs functions almost like an independent robot—with its own circuit board and dual actuators that move the leg forward and backward and side-to-side, similar to a human hip joint. Theoretically, that modularity might allow CLARI robots to take on a wide variety of shapes. 

Miniature robots provide access to confined environments and show potential for applications such as search-and-rescue and high-value asset inspection. The capability of body deformation further enhances the reachability of these small robots in cluttered terrains similar to those of insects and soft arthropods. Motivated by this concept, CU Boulder engineers built an insect-scale robot with tethered electrical connections for power and control. CLARI was manufactured using laminate fabrication and assembled using origami pop-up techniques.

miniature robot

On the top of the image, CLARI is featured next to a brown tarantula. CLARI's modular and compliant body allows it to vary body shapes and operate in multiple configurations.

To enable locomotion in multiple shape configurations, CLARI’s body architecture is comprised of actuated leg mechanisms. The robot has eight independently actuated degrees of freedom driven by custom piezoelectric actuators, making it mechanically dextrous.

Going forward, the CLARI team intends to incorporate sensors into the robot so that it can detect and react to obstacles. The group is also working to improve the robot by giving it greater flexibility and strength. Kabutz noted that improvements in the robot’s capabilities will get more difficult as additional legs are added to CLARI.

miniature robot

Here’s a perspective view of CLARI highlighting the main features, including the three primary robot body-shape configurations that are based on aspect ratios. The arrows show the ground reaction force vectors (red) with projections in the lateral (green) and propulsion (cyan) directions. Also, the artistic rendering of CLARI demonstrates the laterally confined terrain navigation through a cluttered terrain leveraging the ability to adapt its body shape.

The team chose articulated morphology for the robot body to combine the rapid, autonomous, and multi-gait locomotion capabilities of articulated laminate robots with the passive compliance-based embodied physical intelligence of soft material systems. They choose an origami-based design, laminate fabrication, and a pop-up assembly process for easy methodology of tuning geometry-based.

About the Author

Rob Spiegel

Rob Spiegel serves as a senior editor for Design News. He started with Design News in 2002 as a freelancer covering sustainability issues, including the transistion in electronic components to RoHS compliance. Rob was hired by Design News as senior editor in 2011 to cover automation, manufacturing, 3D printing, robotics, AI, and more.

Prior to his work with Design News, Rob worked as a senior editor for Electronic News and Ecommerce Business. He served as contributing editolr to Automation World for eight years, and he has contributed to Supply Chain Management Review, Logistics Management, Ecommerce Times, and many other trade publications. He is the author of six books on small business and internet commerce, inclluding Net Strategy: Charting the Digital Course for Your Company's Growth.

He has been published in magazines that range from Rolling Stone to True Confessions.

Rob has won a number of awards for his technolloghy coverage, including a Maggy Award for a Design News article on the Jeep Cherokee hacking, and a Launch Team award for Ecommerce Business. Rob has also won awards for his leadership postions in the American Marketing Association and SouthWest Writers.

Before covering technology, Rob spent 10 years as publisher and owner of Chile Pepper Magazine, a national consumer food publication. He has published hundreds of poems and scores of short stories in national publications.

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