Fastening/Joining/Assembly 12525
September 8, 2003
Epoxy preforms
Eliminates messy clean-ups
Uni-forms(TM) epoxy, one-part preforms are solid at room temperature and are designed to pot and seal electromechanical components, as an alternative to liquids. Heating melts and cures the product. Uni-forms reportedly seal against dust, moisture, oil, flux, cleaning solvents, coatings, and other contaminants. They need no cleanup and reportedly eliminate pot-life problems. Multi-Seals Inc.www.multi-seals.com Enter 654
Cold-bonding adhesive
Cures at room temperature
821-GEL choke and transformer adhesives for gapped cores maintain gaps by including sized particles, eliminating the need for spacers. G20 contains 20-micron material, and G50 contains 50-micron particles. Both products fix in 15 - 60 sec. Room-temperature, cold bonding occurs in minutes, the company claims. Applications include gapped e-cores in chokes and transformers. Dymax Corp.www.dymax.com Enter 655
Photocurable adhesive
Low refractive index
One-component ABLELUX(R) OGRFI 146T adhesive is light-curing, has a low 1.46 refractive index and cures in seconds. It bonds silicon and ceramic for applications in optical, fiber optics, and optoelectronics. OGRFI cures in visible and UV light, has a 64 durometer hardness, and is UV tack free in 5 sec. Thermal cure properties allow secondary cure for hidden areas. Ablestik Electronic Materials & Adhesiveswww.ablestik.com Enter 656
Shadow cure adhesive
Use 16-20 gauge dispensing tip
A UV/moisture, dual-curing adhesive LL499 cures in UV light and continues to cure in ambient or surface moisture. Substrates bonded include steel, plastics, glass, polycarbonate, ABS, and aluminum. The adhesive is reportedly ideal for potting and sealing components. Translucent blue, LL499 is available in 30 cc and 6-oz sizes, and has a viscosity of 3,100 cP. Shelf life is 3 months. Permabondwww.permabond.com Enter 657
Dish handles
For sheet metal enclosures
Glass-filled, nylon polyamide dish handles offer strength advantages over ABS and withstand harsh environments, the company claims. Handles are one-piece, snap-on devices for doors and panels, featuring deep recesses and up to 26-mm protrusion. They have flush surfaces, rounded corners, and are available with a VO flammability rating. Handle models fit 0.75- or 1.5-mm sheet metal in applications like telecommunications, medical, HVAC, and marine equipment.DIRAK Inc., www.dirak.com Enter 658
Transfer film system
Automatically retracts adhesive liner
T002, a 1.6 mil, unsupported, acrylic adhesive transfer film, is acid-neutral and designed with glass fibers to remain dimensionally stable. The product reportedly offers good initial tack, good bonding, and excellent resistance to UV exposure. Supplied with a liner, the film can be applied using a gun dispenser that automatically retracts the liner. Applications include graphic arts, photo mounting, picture framing, and product assembly. Scapa North America www.scapatapesna.com Enter 659
Custom tapes
Supplied in 54- or 60-inch rolls
Specialty tapes for specific applications are available to solve problems like heat, moisture, and UV resistance; permanent adhesion; residue-free release; and dissimilar substrates. Materials include acrylic, rubber, polyurethane, and silicone. Special backings and coatings are available. Tyco Adhesives, www.tycoadhesives.com Enter 670
Heat-shrink tubing
Packaged in clean rooms
TexMed(TM) heat shrinkable tubing is available in a variety of Class VI materials - PTFE, PFA, FEP, ETFE, PEEK, and PEI - and shrinks at rates from 1.3:1 to 4:1. This medical grade tubing requires no adhesive when applied to metals, glass, or stainless steel. Tubing is inert, non-toxic, biocompatible, slip resistant, and can be sterilized. It is available from 0.001- to 6-inch ID. TexLoc, www.texmed.us Enter 671
Expandable hose wrap
Spooled, boxed, or cut to length
Spiral-cut Heli-Tube(R) expandable, polyethylene abrasion wrap installs around braided stainless steel hose, protecting against rubbing, dragging, and sharp objects. Used indoors and out, Heli-Tube protects up to 10-inch OD and is UV-resistant and unaffected by gasoline, oil, sunlight, and saltwater. The product is installed without tools and multiple hoses can be bundled. M.M. Newman Corp., www.mmnewman.com Enter 672
RFI/EMI gaskets
Use in I/O panels
The Microbridge(R) RFI/EMI gasket has a closed cell sponge core with periodic silver conductive traces. This die-cut gasket configuration reduces costs and is reportedly ideal for I/O panels and similar uses. The conductive traces through the inner body terminate on the outer faces, putting conductors only where needed. Vanguard Products Corp.www.vanguardproducts.com Enter 673
PSA conductive tapes
Bonds strong, highly conductive
ARclad(R) 90038 PSA conductive tape is designed for electromagnetic interference shielding in electronic products. The 2.4 mil, conductive, acrylic-based tape is backed by copper foil. It is easily soldered and resistant to corrosion and oxidation, the company claims. ARclad shielding ranges from 95-80 dB, in the 1-18 GHz frequency range. Applications include cellular phones, computers, disk drives, medical equipment, and modems. Adhesives Researchwww.adhesivesresearch.com Enter 674
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