There are alternatives to Chinese-sourced rare earth elements. Induction motors, like those used in the Tesla Models S and X and most Model 3s, don’t use permanent magnets and don’t need rare earth elements. Instead, the armature has a series of windings into which an electric current is induced, creating the magnetism that rotates the motor. Induction motors are reported to be heavier and less powerful than those made with super magnets. It might be significant that the latest Tesla Model 3 Long Range uses a permanent magnet motor.
The USGS has been looking in southern Afghanistan (under protection of the US Military) for reserves of rare earth elements. (Image source: USGS)
There are also efforts worldwide to find additional production capacity that is not under the direct thumb of the Chinese government. The search for alternative sources is taking place in Australia, Brazil, Canada, South Africa, Tanzania, Greenland, and the United States. In some cases, these are mines that were shut down during the 1990s, when the prices of rare earth elements dropped to the point where extraction wasn’t profitable. Others are new prospects. Processing the ore into usable materials is also an industry dominated by Chinese companies, although processing facilities are also under consideration in other places.
Since 2009, the United States Geological Survey (USGS) has been surveying southern Afghanistan, under the protection of the US military. The USGS has found a vast deposit near an extinct volcano in the Helmand province. A Chinese company is in negotiations with the Afghan government to begin extraction of this new find.
One of the problems with mining and processing rare earth elements is the environmental impact that it causes. There are a variety of issues. Radioactive thorium and uranium are often located alongside rare earth element ores, and the low-level radioactivity of mine tailings are harmful to humans and wildlife. The mining of these ores requires significant amounts of water. Strong acids are used to separate the rare earth elements from the ore with the potential for these acids escaping. High levels of exposure to rare earth elements also have been shown to have detrimental health effects on humans and wildlife.
On the plus side, rare earth elements can be recycled from both magnets and from electronics equipment. The price of these materials does not yet support large-scale recycling, but if supplies are tightened, recycling could become a lucrative business.
What it Means
In a perfect world, it shouldn’t matter where raw and processed materials come from. But we don’t live in a perfect world and trade has become a hot button. Relationships have become strained—particularly between the US and China. The long term solution is to support the development of other sources around the world—especially in nations that are “friendly” with the US, such as Canada and Australia. But it can take more than a decade to bring a major mine online and to develop the refinement capability to turn ore into usable materials.
In the short term, the world faces the potential for rare earth element shortages and price hikes, as the Chinese government manipulates the production and supply to meet its own production as well as worldwide political requirements and goals. With such tight control of the world’s supply of rare earth elements, that country’s government has the ability to benefit its own EV carmakers, while limiting the EV production capability of automakers in other parts of the world, including the US.
Can China’s rare earth element monopoly be broken? It depends. In the quantity of the materials needed for US national defense, stockpiling materials and obtaining them from other sources might be possible. Recycling could also provide a source. In the auto industry, however, there is a problem as long as permanent magnet motors are preferred over induction motors. Obtaining sufficient quantities of rare earth elements to sustain the continuing electrification of our transportation system will require the import of materials from China. The sooner we come to grips with that fact, the better we will be able to plan and pay for it.
Senior Editor Kevin Clemens has been writing about energy, automotive, and transportation topics for more than 30 years. He has masters degrees in Materials Engineering and Environmental Education and a doctorate degree in Mechanical Engineering, specializing in aerodynamics. He has set several world land speed records on electric motorcycles that he built in his workshop.