One solution is to network and instrument the guages. Today this a very inexpensive proposition. In addition to helping with monitoring the plant, it would help to characterize the guages and systems they measure over time. Just throwing out a measurement instrument in a plant today seems a little archaic. Think about the instrumented composite wings Ann talked about recently.
But if the gauge were that important, I doubt it would be permitted to degrade as much as those shown in the images.
One solution is for Wika to build more robust gauges. Most gauges use their port as the structural mount. The process medium (compressed air, chlorine gas) could easily vent if the damage to the gauge includes that port. Beefing up the port can help some of what Wika shows.
As a one time maintenance manager I recall spending considerable time and money to fix or replace a bunch of gauges. Although these were water pressure, air pressure, HVAC, and hydraulic pressure gauges, the effort was to ensure all gauges worked in our plant. One week after completion, I did a quick audit and found several damaged. I never found the person named "I don't know" but he sure had a habit of damaging gauges. It seems that many of the gauges are useful foot steps, hangers for tools or clothes, and grab handles for reaching over piping. So it does not surprise me that many plants, including chemical, have broken or non-functioning gauges.
I always thought that gauge audits were commonplace. I've seen everything from antistatic mats all the way to HVAC systems being audited. There have even been times when production was shut down or had to rent gauges to get through a current audit
Earlier this year paralyzed IndyCar drive Sam Schmidt did the seemingly impossible -- opening the qualifying rounds at Indy by driving a modified Corvette C7 Stingray around the Indianapolis Motor Speedway.
Wearables are changing the way we see ourselves. With onboard sensors that have access to our bodies, we are starting to know our physical selves like never before, quantifying our activity, our heart rate, breathing, and even our muscle effort.
Last week, the bill for reforming chemical regulation, the TSCA Modernization Act of 2015, passed the House. If it or a similar bill becomes law, the effects on cost and availability of adhesives and plastics incorporating these substances are not yet clear.
This year, Design News is getting a head start on the Fourth of July celebration. In honor of our country and its legacy of engineering innovation -- in all of its forms -- we are taking you on an alphabetical tour through all 50 states to showcase interesting engineering breakthroughs and historically significant events.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.