Well this of course is the likely evolution of 3D printing, as it seems like robotics and automation are becoming a part of so many human-driven processes these days. So the tables will turn, in a sense; 3D printing has been used to fabricate a robot and soon a robot will do your 3D printing for you. :) http://www.designnews.com/author.asp?section_id=1386&doc_id=258309
I agree with Elizabeth--this is a logical next step. But so is another way of achieving a similar automated end: combining 3D printing with self-assembly: http://www.designnews.com/author.asp?section_id=1392&doc_id=26011
It will be interesting to see if either of these approaches actually materializes and, if so, which one happens first.
Interesting, Ann, but that makes great sense as well--combining 3D printing with assembly (though I was imagining more of a standard automation-type assembly system than the underwater one described in your story). Quite amazing to think of the possibilities of all of this--a completely automated 3D printing and assembly process. Seems not so far off! But what happens to the human workers?
Just some thoughts on your question "But what happens to the human workers?".
Without being flippant (I hope, it's not my intent), the answer is "the same thing that happened to candle makers, farriers, blacksmiths..." you get the idea.
All occupations are potentially vulnerable to being replaced by more efficient processes. We are all distressed by the short term (relatively) pain of the situation, but the long term result is that these workers are freed up for other endevours and the better process reduces the cost of the product which results in capital being freed up in another area which will provide new jobs.
The process is counter-intuitive, messy and often painfull. But it works better than any alternative to date. Some of those displaced will never adjust. Others will benefit from the situation that know nothing of what happened. However if we look at the sweep of history industrial/capital age we see overall human kind benefits from the increase in efficiency (compare poverty levels throughout history with the changes in the last few hundred years, capitalism/industrialization has reduced it from the norm in life to an exceptional condition).
Sorry for the lengthy run on this-obviously it is a hobby-horse of mine.
I agree, Liz. It's the next obvious evolutionary step for 3D printing. And it's not surprising that it comes from iRobot. I'll bet there are a lot of robotics designers who are hitting themselves in the head for not thinking of this first.
Indeed, Chuck, but iRobot seems to have gotten there first, at least in announcing heir plans. It fits into their successful consumer robotics strategy, too, as 3D printers are not merely a business product and as they become less expensive, they will find their way into more homes (perhaps beside a Roomba :)).
The addition of robots to a 3D printing system is a logical progression, but the economics depend on how many objects are to be produced, or on how much labor is to be saved per object. While robots are indeed wonderful pieces of automation, thier primary benefit comes from repeating the same task many times. Producing a correct robot program is not a trivial task, it requires time, effort, and expertise. So it is much more likely that the robots would be a great help im mass production of things rather than single units.
There is probably no reason why appropriately sized standard industrial robots would not be able to work with the 3D printer to do everything described in the article. I know that MOTOMAN has been producing a suitable robot for at least ten years. I am sure that other robot makers have also been producing them as well. And linking the robot to the printer should be no harder than linking a robot used to load and unload a forging press.
As everybody seems to agree, this is a logical progression of technology, which would imply that perhaps it doesn't deserve a patent, but it's far more deserving than, say, rounded corners on cell phones. I suspect that this system will probably be in the lab for some time to come if it's got multi-degree-of-freedom manipulators in the system. Those components are far more complex that the xyz print mechanisms inherent in typical 3D printers. For example, standard milling machine pricing goes up substatially when you add more than three axes because it becomes geometrically more dificult to maintain tolerances with each added DOF.
As for the model verification aspect of the patent, Stratasys already offers a 3D scanning system for turning real-world objects into 3D models that can be subsequently printed, so I'd expect iRobot's system to use the same tech for inspecting the parts for quality.
Overall, it sounds like the resulting product will be really complex and probably expensive, but I'd still love to work on the design and make it work. Sounds like an engineer's (at least to me) dream project.
The patent issue was my first thought. What, exactly, is it that they are patenting? The idea of a robot that does all these manufacturing steps? How is that something not within the current state of the art? Perhaps the control software would be patentable, but not the idea of the robot itself, I would think.
It is a very exciting idea, and such a device would be a useful tool, but doesn't seem like it should be patentable. (But then, neither do rounded corners.) I'd be concerned that a patent would stiffle the industry, not promote it.
RichQ, I agree with your assesment, both on the exciting prospects for 3D manufacturing and on the unliklihood of this patent being granted. Obviousness will prevent a broad patent from issuing, and even a narrow approval of the first claim as listed limits the patent to using two six-axis heads. Any configuration outside this specific configuration wouldn't be covered. Can't blame iRobot for trying, but in a weird way this application becomes prior art to make subsequent frivolous claims by others invalid by equivalence.
I posted before about my Ifactory project with my grandson. It's a manual and CNC 4 axis vertical mill, horizontal mill, horizontal lathe, vertical lathe, Shaper, Cutoff saw, robot, and 3d FDM printer all in one. It is run by a PC and also has a PLC for more I/O and control of air valves for the grippers and such.
Mechanically I have it almost completely assembled. The footprint is 3 feet x 5 feet x 6 feet tall (office desk space) fully enclosed with sliding plexiglas doors. The work space is a 30 inch cube and the machine travels are 18" x 18" x 18".
Electrically I have nearly all the cables routed. Wow there are lot of cables! 5 motion Axis, limit switches, extruder heater and fan, heated printer build table, and two spindles, one DC speed control, the other is motion controlled for 4 axis milling or ridgid tapping. Both spindles have two mounting locations on the moving axis, or on the work table, so extra wiring is need for that. I also have the two control panels, one for AC power wiring, the other for DC motion control assembled and ready to install in the enclosures. Final wiring will take a couple of days labor.
So with the exception of automatic tool changing it is all pretty much there.
Human error is the biggest problem in the engineering and manufacturing world. Take that out, and gobs of money will be saved.
Even the near slave-labor superstar, Foxconn, is planning to replace their workers with robotics. Though, I think in that area it is to combat rising prices. They will most likely see production yields increase due to the bot intervention. They right there may change the world's approach.
I agree that robots will become the worers of the future. No benifits needed, no salary. No question of the improvement in margin for manufacturers who utilize robots.
The issue of what will us poor inefficient humans do? Shorter work weeks then no work at all except for very specialized jobs. If You think outsourcing creates unemployment wait till you see what happens when robots are everywhere. The world will have to change and adapt to support the people who will not be able to find jobs.
Most of the new 3D printers and 3D printing technologies in this crop are breaking some boundaries, whether it's build volume-per-dollar ratios, multimaterials printing techniques, or new materials types.
Independent science safety company Underwriters Laboratories is providing new guidance for manufacturers about how to follow the latest IEC standards for implementing safety features in programmable logic controllers.
Automakers are adding greater digital capabilities to their design and engineering activities to promote collaboration among staff and suppliers, input consumer feedback, shorten product development cycles, and meet evolving end-use needs.
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