2 reasons; first, motors and drive electronics are both heat producing systems. In order to combine them you have to derate the assembly to prevent damage, and second, motors are designed by mechanical engineers, motor drive circuits are designed by electronics engineers. The two disciplines and attending manufacturing processes are completely different.
Chuck, A primary reason to separate motors and drives in the past has been packaging the two together, and especially the ability of the drive to handle heat. There is significant technology involved in mounting the drive to the top of the motor, but it is still an issue as motor/drive combos go up in torque (with resulting increases in heat).
At the Design News webinar on June 27, learn all about aluminum extrusion: designing the right shape so it costs the least, is simplest to manufacture, and best fits the application's structural requirements.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.