Bob, I am impressed with your ability to track down and resolve this problem. I was especially amused at your early solution, though. The idea of using a hand vacuum pump to keep the truck going at idle was great. The things we will do to keep moving.
"It appeared the steel gear and shaft were becoming magnetized by the wiping action from the camshaft and caused the Hall Effect sensor to get false readings"
Bob, these problems occurs with Hall Effect sensors. When I had done some experiments with Hall Effect sensors, I found that any magnetic field near to the Sensor will be interpreted as signal. This will lead to the malfunction of system, where sensor o/p is served as the input to the system. I had faced similar problem in Brushless DC motor drive, where Hall Effect sensors are using to drive the circuits.
Wal-Mart will hold its second Made in the USA Open Call July 7-8, at its headquarters in Bentonville, Ark. The event will be a repeat effort by the world’s biggest seller of consumer goods to increase the amount of US-made products it sells in Wal-Mart stores, in Sam’s Club members-only wholesale outlets, and on walmart.com.
From design feasibility, to development, to production, having the right information to make good decisions can ultimately keep a product from failing validation. The key is highly focused information that doesn’t come from conventional, statistics-based tests but from accelerated stress testing.
There’s a good chance that a few of the things mentioned here won't fully come to fruition in 2015 but rather much later down the line. However, as Malcolm X once said, "The future belongs to those who prepare for it today."
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.