Sounds like the cost of a repair would pay for itself, TJ. As for sounds in plants, I've heard some complaints from baby boomer plant managers who say that the young engineers coming into the workforce rely too much on computer technology and they're not learning to tell the health of the plant by sound and vibration.
The solution can be as easy as some pipe sealant paste or tape, or repairing/replacing a cracked hose. A single 1-mm air leak can cost $200 / year (based on calculations found on the net). One leak may not sound like much, but even a small plant will have multiple leaks. Just 5 is a $1000 per year, and that is if they're as small as 1 mm.
With regard to pneumatic systems, the single largest cost in any plant is - LEAKS. Walk through any plant, paying attention to your ears. You will hear, EVERYWHERE, the hiss of leaking compressed air. That sound is money being literally thrown away.
If one wants to save energy, reduce consumption, then the leaks must be found and fixed. Only after the plant floor stops hissing would optimizing the pneumatic system for efficiency make sense.
It's analogous to proper tire pressure and fuel economy. Keeping tires properly inflated is probably the simplest way to improve fuel economy, but is the most ignored.
A middle school team from Rochester, Mich., has again nabbed the grand prize in the annual international Future City Competition, which drew students from 37 regions of the United States, as well as from England and China.
The word “smart” is becoming the dumbest word around. It has been applied to almost every device and system in our homes. In addition to smartphones and smart meters, we now hear about smart clothing and smart shoes, smart lights, smart homes, smart buildings, and every trendy city today has its smart city project. Just because it has a computer inside and is connected to the Web, does not mean it is smart.
Are you being paid enough? Do you want a better job? According to a recent survey Manpower released just before Engineers Week, employers and engineers don't see eye-to-eye about the state of US engineers' skills and experience.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.