Nearly 20 years ago I dealt with a unique charging algorithm. We'd take a 1Amp/hr battery (suggested charge rate of 100mA peak) and inject 2.5Amp into the unit for roughly 0.5sec. This was followed by multiple 10Amp discharge pulses on the order of 1mSec in duration. This cycle was repeated continuously and formed the basis for the charging process. The result was a 20 minute time required to charge a fully discharged battery to 100% capacity. In addition the battery was cool to the touch upon completion of the charging cycle resulting in the electroytes were not being stressed due to excess heat. Batteries could be cycled through the discharge and charging process for more than 2000 charge cycles prior to showing a 10% reduction in capacity. This algorithm was implemented on nickel-cadnium or lead acid batteries and to a lesser extent nickel metal hydride batteries. The discharge pulses acted to redistribute the charged particles within the electrolyte reducing resistance. Efficiency in a normal charging process typically drops off in a matter seconds after the charge current is initiated. Here the discharge pulses act to "reset" the operating point on the efficiency curve to a much higher level thus allowing for the rapid charging process at a much higher efficiency. Less heat and longer life! Haven't seen or heard of the technology since then.
Great idea, but where is the charging infrastructure coming from to enable these potential charge rates?
There's enough grumbling about the costs associated with putting in a 220V circuit in EV owners' garages, and the current rate of charge for existing technology is already capable of exceeding that source.
Even at an EV "filling station" the power feed required would be pretty remarkable. Which means even more expense and complications to create a point of load energy supply for them.
How about getting the cost of the batteries down first?
Good point about A123, naperlou. The weak electric car market was their undoing. And more are sure to follow. The "last men standing" in the saturated EV battery market will be those who have enough capital to hang on until vehicle sales start rising. As you point out, A123 struggled, even with government funding.
As Naperlou pointed out, Beth, this is a research project. Given that, if they could productize this in three to four years (as they hope), it would be a major success. In truth, it's a tricky undertaking. In essence, they are squeezing more out of a battery by operating it to its very limits, which can be dangerous to the life of the battery. Today's electric cars typically don't come close to the operating limits of their batteries because automakers don't want to "brick" them (consider the guy who bricked his Tesla battery early this year and was told a replacement would cost $40,000). To make this work, they need to understand every specific battery chemistry very, very thoroughly.
Thanks for the that context, Naperlou. I hadn't heard about A123 Systems and that's a huge ding for the battery industry and for the momentum around EVs. They were definitely touted as one of the pioneers with promising technology so it's disheartening to see them ending up in bankruptcy protection. Again, it speaks to the time-to-market pressures on startups in the industry, which are caught between needing to hammer out the very real technical and development challenges associated with this technology, but also feeling the heat from investors who want/need to see returns from a commercialized product.
Beth, that's an important point. For one thing, this is a research project. I have worked on DARPA projects in the past. If it is DARPA it is, by definition, more basic research and this probably further out. Frankly, this has not been done and the researchers are speculating at this point. That said, they might well make it work. On the other hand, in three to four years, the landscape may be completely different.
Timing is also important in light of events from yesterday. A123 Systems filed for bankruptcy protection. One of the hot battery makers in the US, funded with massive amounts of Federal money, A123 looked like a winner. One of the big problems they had was that the demand for electric vehicles has not materialized. Another area I noticed they were interested in was utility storage. They were a lithium ion maker, and I don't know how useful that technology would be at that scale. It was the automotive sector, though, that hurt them. Their assets are being picked up by Johnson Controls, who is a large supplier to the automotive sector. This is a technology that needs lots more work.
Definitely a much-needed technology development, but a commercial version in three to four years? That seems a bit long given how fast this market needs to move. Is it the algorthim the cause for such a protracted commercialization schedule or are there other factors impeding its release?
Some cars are more reliable than others, but even the vehicles at the bottom of this year’s Consumer Reports reliability survey are vastly better than those of 20 years ago in the key areas of powertrain and hardware, experts said this week.
Many of the materials in this slideshow are resins or elastomers, plus reinforced materials, styrenics, and PLA masterbatches. Applications range from automotive and aerospace to industrial, consumer electronics and wearables, consumer goods, medical and healthcare, as well as sporting goods, and materials for protecting food and beverages.
While many larger companies are still reluctant to rely on wireless networks to transmit important information in industrial settings, there is an increasing acceptance rate of the newer, more robust wireless options that are now available.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.