Perfect timing for the aging baby boomer generation which wants to stay active and fit, and is thus a regular fixture at the orthopedist. This type of implant seems like it could do wonders for the all hip replacements, knee replacements and other rites of passage this generation seems to be encountering given their commitment to staying youthful.
Wow. The fact that the application is for spine implants is impressive enough, but I'm impressed by the manufacturing process. Using a polymer substrate as a vapor deposition mold is awesome. --- Sort of like metal-infused ceramic, cermet, but with a polymer substrate - a "polymet" if you will. As we continue to see a miniaturization of electronics components, perhaps bio-compatible materials such as this will benefit from an increasing availability of tantalum...
I waited but it wasn't until the end they used the word "nano." I think this is key. To incorporate this material into the body permanently, it would seem that the merging of metal an tissue couldn't be on a surface only. It needs to be throughout the device just as the normal body parts are. Clever lads!
I hope this method also finds its way to other areas- broken bones, hips, etc. What a great idea!
@williamlweaver: Actually, as Ann's article points out, the polyurethane is pyrolized before the CVD is carried out, so the tantalum is deposited on a carbon substrate. The resulting structure is said to be 99% tantalum and 1% carbon by weight.
Use polymer methods to create the substrate material. Use foaming methods to create the correct porosity and shape. Pyrolyze the polymer to create a carbon latice with the appropriate geometry and then use this latice as an engineered scaffold to assemble the tantalum via vapor deposition.
How freaking elegant is that!? =]
I agree my analogy to cermets is pretty loose. The resulting tantalum structure doesn't appear to get it's final mechanical properties as a polymer/metal composite.
I'm just wondering how soon this type of manufacturing process will be adopted for zeolite catalysts and other high-surface area materials like fuel cells. Maybe it already has... Great stuff!
warren, I had the same idea about "nano" regarding the material's ability to be incorporated in to the body. As the article states, the manufacturer has already used this material successfully for making implants and other products for hips, knees, and extremities, as well as in the cervical spine (in the neck). What's new here is the use for the lumbar spine (in the lower back), at least in the US.
williamlweaver, I also found the manufacturing process fascinating, especially the use of vapor deposition processes, which I've encountered previously in electronics manufacturing contexts. I'm not sure if you intended this implication, but your comment sounds like you may be thinking of the possibility of extending the materials and/or processes described in the article to biocompatible materials in electronics. Is that an accurate guess?
I do wonder about the performance of this material (especially in terms of elasticity) over time. Human backs do a lot of bending, twisting and compressing. This is an application where you can't afford to have plastic failure. Any idea how long this would last, Ann?
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