Yes, it was a good job, Warren. The trick is to think of the hidden metal in a wooden table. I remember in the late 1970s, Sandia Labs was testing aerospace equipment and needed a mammoth wooden structure -- about 100 yards long, 50 yards wide. It was built entirely with wood. No nails because metal would interfere with the testing.
Reminds me of an occurance years ago when I was an automated sewing eqipment technician. This was back in the day old fashion "electric eye" sensors were still crude. An operator reported a problem that the machine seemed to have a mind of its own and would activate for no apparent good reason. After severl attemps at adjusting the sensitivity of the "eye" and various other adjustments the problem would appear to be resolved only to re-occur the next day. This went on for several days and I finally recruited the assistance from one of our engineers. We both went through every conceivable theory and process as to what could be causing the problem when out of the blue he asked me to walk away from the machine. "Miraculously" the problem stopped only to start again as I got closer. The engineer then asked me to change my shirt, without giving any reasonable explanation. Being in a sewing plant this was not hard to do. I simply walked to the end of the line and chose a nice black sweatshirt that had just been completed. Problem fixed. it seemed there was just enough sunlight from a nearby window that would reflect from my previous white shirt just enough to cause the sensor to activate. No problem on a cloudy day but if clouds were moving across the area the reflection problem seemed to just be random. This was another example of a much simpler overlooked but not so obvious baffling situation. Final solution---put a piece of cardboard over the window. There, that fixed it.
Some years ago we were involved in certification of an ISM band product at an FCC approved lab. One of the resident engineers gave me a tour of the facility and showed me a large test room on the roof of the building built mainly of wood. He proudly explained how the structure had been assembled with no metal fasteners anywhere. I would expect the test lab to have a sense of professionalism.
Every time a parameter is changed, you have to reanalyze the test. Something as simple as a table might seem innocent, but I will be checking out my tables and other fixtures when I don't get desired results with no explanation. Good job!
Another great example of a Sherlock Ohms story where the engineer had to figure out something very obvious that is easy to overlook -- that is, that most wooden furniture has metal nails. Good sleuthing.
Wal-Mart will hold its second Made in the USA Open Call July 7-8, at its headquarters in Bentonville, Ark. The event will be a repeat effort by the world’s biggest seller of consumer goods to increase the amount of US-made products it sells in Wal-Mart stores, in Sam’s Club members-only wholesale outlets, and on walmart.com.
From design feasibility, to development, to production, having the right information to make good decisions can ultimately keep a product from failing validation. The key is highly focused information that doesn’t come from conventional, statistics-based tests but from accelerated stress testing.
There’s a good chance that a few of the things mentioned here won't fully come to fruition in 2015 but rather much later down the line. However, as Malcolm X once said, "The future belongs to those who prepare for it today."
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