An unloading valve is not the same as a relief valve or a regulating valve. From my training: An unloading valve is used to direct all flow from the pump to the tank at low pressure to reduce heating, and to allow the electric motor / pump to start under no-load. A relief valve is used to control maximum system pressure. When the maximum pressure is reached, the valve opens to direct flow to the tank without reducing the pressure. A pressure reducing valve, also called a regulating valve, is used to reduce pressure to a segment of the system. Not everyone that works in hydraulics agrees with the nomenclature that I learned.
Instead of a variable speed motor, I have seen pressure and flow compensating pumps that have a swash plate that is adjusted to reduce the flow from the pump without affecting the pressure, at a constant electric motor speed.
No you still need an "unloading valve" or Bypass valve, no different from an electric forklift. The PTO is variable speed and the unloading valve is still necessary when the load is too great, or if the cylinder has reached it's maximum travel. Otherwise you would burn out the PTO or motor.
I think the variable speed drive would negate the need for an unloading valve, assuming there were no other loads requiring driving while this subset of the machine is in standby.
Hydraulic vs. Electric is not a winner-take-all competition. Each has roles in which it is better suited. One of my customers offers products that use either one or the other as the prime mover, depending on application. It means more engineering work for my customer, but their end users are happy with a solution that fits their needs, rather than adjusting their needs to fit a single solution.
Hydraulic robots have become few and far between (in my experience). The rationale that I was told was because of the automotive industry. Automotive is a big user of robots. When robots were hydraulic, 3 (sometimes 4) trades were required to work on them. The electrician for the controller, the millwright for the hardware, or for tooling issues (sometimes a tool-maker also), and a plumber for the hydraulics. The all-electric robot eliminated one trade from that group.
The manipulator arm on the Space Shuttle was a 'hydraulic' application = high torque and low speed. Clean-room issues i.e. hydraulic oil leaks would have been a problem. A broken wire does not 'leak' electricity in the same way a broken hose would leak oil.
One thing that I think is missing from your hydraulic system is the unloading valve. Many of the machines that I have worked on had an unloading valve to direct flow to the tank at low pressure to reduce heating when the system was in standby.
Andrew Morris designed a circuit that could detect a stroke victim's groan and convert the sound into a signal so caregivers would know when help was needed.
New disc magnet motors fit into the design trend of stepping up to closed loop performance while maintaining the cost advantage of stepper motor technology.
At the Design News webinar on June 27, learn all about aluminum extrusion: designing the right shape so it costs the least, is simplest to manufacture, and best fits the application's structural requirements.
On April 21, NASA launched a novel project, putting into orbit three satellites that employ an off-the-shelf commercial smartphone as the control system.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.