Composite repairs cannot be fully checked for quality via visual inspection like conventional repairs. I often wondered how they plan to handle this problem. And well, of course, let a robot do it - they are consistant and have no bad days.
William, I assume that this technology relies on very precise control of the laser to work. There must be some new advances in laser focus or control to make it possible. It is, becuase of the results you mention, not an obvious choice, but someone has figured out how to make it work (werk?).
Wow! Thanks for this, Ann. It's often the obvious solutions that are the most frustrating. The use of dirty, violent abrasive cutting techniques on composites is such an obvious no-no when it comes to disturbing the fiber alignment and potential of layer separation in non-damaged portions of the material. I'm guessing previous attempts to cut fiber/resin composites with a high-power laser resulted in either a puddle of goo or a fire. Kudos to Lasertechnik for developing an appropriate combination of laser power, frequency, modulation, and beam profile for use with composites. This will have wide applications.
Rob, keeping planes in service longer is certainly one of the benefits hoped for from this new technology. The primary benefits, though, are getting them back into service faster, lower cost, more consistent repairs, and techniques that don't shorten a plane's service life by damaging composites during repair (the lack of force or vibration applied to the structure).
That's a very impressive repair system, Ann. Could this potentially extend the life of an aircraft? Seems that would be part of the long-term benefit of this technology.
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.