The simple fix would have been to change the material and use a plastic that was a bit conductive. ESD-dissipative plastics Are a good fix for the static build up problem. Even though they are not good enough for shielding against interference or EMI radiation, they can reduce the static buildup. Of course not all molders are able to provide this material.
Notarboca, you are right. I think if we are listening to the comments and blogs, we can avoid most of design flaws and debugging issues up to an extent. Most of the designs may be theoretically correct, but may not work in practical. This may be due to some ignorance, unseen mistakes or sometimes by complication from components.
I would liked to have seen the expressions on the faces of his colleagues when the author brought it back to life by breathing on it. If ever there was a story that deserved the "Sherlock Ohms" designation, this one is it.
The Van de Graaff generator phenomenon is a well-known problem in belt-driven apparatus with no ground connections to the pulleys or to some object near the belt, and in paper-feed or similar mechanisms. These motors, however, didn't accumulate charge while running. Once discharged, they showed no further symptoms. It was during assembly that the charge was introduced. It might have happened as parts were removed from their stockroom packaging (the shutter wheel in particular), or handed by someone in Assembly with static-prone clothing.
Sherlock, quiet sometimes back (1998) I had designed similar BLDC motor using hall-effect sensors. There also we had used a photo voltaic transistor for smooth rotating of the motor, but initially it seems that the motor is rotating for a moment then slow down and then rotates. I mean a regular slowdown in between the rotation. Later we identified that at certain instances, the amplitude of the sensor output is not enough for driving the motor. So what we had done is, just injected an external pulse at regular intervals using a timer chip for making the signal strength constant and hence a continuous rotation.
Earlier this year paralyzed IndyCar drive Sam Schmidt did the seemingly impossible -- opening the qualifying rounds at Indy by driving a modified Corvette C7 Stingray around the Indianapolis Motor Speedway.
Wearables are changing the way we see ourselves. With onboard sensors that have access to our bodies, we are starting to know our physical selves like never before, quantifying our activity, our heart rate, breathing, and even our muscle effort.
Last week, the bill for reforming chemical regulation, the TSCA Modernization Act of 2015, passed the House. If it or a similar bill becomes law, the effects on cost and availability of adhesives and plastics incorporating these substances are not yet clear.
This year, Design News is getting a head start on the Fourth of July celebration. In honor of our country and its legacy of engineering innovation -- in all of its forms -- we are taking you on an alphabetical tour through all 50 states to showcase interesting engineering breakthroughs and historically significant events.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.