Insufficient contrast is a very subtle failure mode indeed. The system goes from functioning to intermittant to failed and nothing shows up as the cause. Hartridge has a similar problem with the linear encoders in their fuel injector system teststands, except that it is dirt, not fading. The normal fix is a new encoder for about $450, and two hours wait, and hope the new encoder is in stock. My cheap fix was to clean the scale in the encoder with denatured alcohol and a soft lense wipe tissue. Materials cost is about ten cents and the labor time is about five minutes and no recalibration is needed. But the profit is less, so the customer gets the _____.
I guess in today's highly regulated environment, this temporary black pen fix would not be enough. In addition to solving the problem immediately, a root-cause countermeasure would also be needed to be performed by the equipment manufacturer so this problem would not occur again years later.
Altair has released an update of its HyperWorks computer-aided engineering simulation suite that includes new features focusing on four key areas of product design: performance optimization, lightweight design, lead-time reduction, and new technologies.
At IMTS last week, Stratasys introduced two new multi-materials PolyJet 3D printers, plus a new UV-resistant material for its FDM production 3D printers. They can be used in making jigs and fixtures, as well as prototypes and small runs of production parts.
In a line of ultra-futuristic projects, DARPA is developing a brain microchip that will help heal the bodies and minds of soldiers. A final product is far off, but preliminary chips are already being tested.
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