HOME  |  NEWS  |  BLOGS  |  MESSAGES  |  FEATURES  |  VIDEOS  |  WEBINARS  |  INDUSTRIES  |  FOCUS ON FUNDAMENTALS
  |  REGISTER  |  LOGIN  |  HELP
Comments
View Comments: Newest First|Oldest First|Threaded View
<<  <  Page 2/2
Rob Spiegel
User Rank
Blogger
Re: Getting things just right
Rob Spiegel   3/6/2012 2:16:31 PM
NO RATINGS
You're right about losing those experienced engineers. A lot of them were cut during the 2008 through 2009 recession. I understand that many of the experienced plant engineers are baby boomers who have retired over the past few years. I remember in 2007, there was concern in the automation industry that there were not a sufficient number of experienced engineers, but the recession took that pressure off.

RadioGuy
User Rank
Gold
Re: Getting things just right
RadioGuy   3/6/2012 2:09:26 PM
NO RATINGS
This seems a classic example of the value of having experienced people take a look at operations once in a while. A person who knows the process will have built up a "feel" for how things should run, and will often be able to spot when something isn't quite right -0 even when it is "within spec". Following up on such observations often discovers a problem that will eventually become a bigger problem. Nipping it in the bud prevents later losses that may include production loss due to work stoppages, equipment damage, etc. etc.

Alas, modern "lean" production systems are trying hard to eliminate those experienced people, who are perceived as too expensive, or discourage them from "gilding the lily" by trying to fine tune a process that is already within spec.

These trade-offs are subtle, but over time they make the difference between a "good" company and a "cheap" company.

And this principle applies not only to manufacturing, but to all sorts of other endeavors. My own field is embedded software engineering, where I increasingly see schlock completely clogging up the systems.

In the last couple of weeks, I have been immersed in a reference design package for a new microprocessor that my company will be adopting. Even though it comes from a large semiconductor house with a good reputation, it is full of stuff that looks like it was never reviewed. Many corners of the design have timing that is out of spec. The memory map is contorted. Elements of the software kit came from 3 different sources that were never reconciled, so the same registers are defined 3 different ways in different include files etc etc. It scares me to think that this stuff will end up in safety critical systems in many industries.

Rob Spiegel
User Rank
Blogger
Getting things just right
Rob Spiegel   3/6/2012 1:02:34 PM
NO RATINGS
This post is a good example of getting things just right. Even though the production was working OK, Glenn decided things weren't entirely right and he did something about it.

<<  <  Page 2/2


Partner Zone
Latest Analysis
From pitchers and forwards to quarterbacks and defensemen, we offer a peek at some of the more memorable engineers in sports history.
IBM announced it is dedicating $3 billion of funding over the next five years to research and development of new processor technologies.
A soundproofing invention called Acoustiblok recently won a television challenge to silence an air horn with only a fraction of an inch of polymer material.
Rethink Robotics has upgraded Baxter the Robot so it can be easily trained by co-workers who simply show the robot how to move.
Robots came into their own in the 1970s. Gone were the low-budget black-and-white B movies. Now robots roamed in full-color feature films with A-list actors.
More:Blogs|News
Design News Webinar Series
7/23/2014 11:00 a.m. California / 2:00 p.m. New York
7/17/2014 11:00 a.m. California / 2:00 p.m. New York
6/25/2014 11:00 a.m. California / 2:00 p.m. New York
5/13/2014 10:00 a.m. California / 1:00 p.m. New York / 6:00 p.m. London
Quick Poll
The Continuing Education Center offers engineers an entirely new way to get the education they need to formulate next-generation solutions.
Jul 21 - 25, Design Products With Bluetooth Low Energy
SEMESTERS: 1  |  2  |  3  |  4  |  5  |  6


Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.
Next Class: August 12 - 14
Sponsored by igus
Learn More   |   Login   |   Archived Classes
Twitter Feed
Design News Twitter Feed
Like Us on Facebook

Sponsored Content

Technology Marketplace

Copyright © 2014 UBM Canon, A UBM company, All rights reserved. Privacy Policy | Terms of Service