S/S .... I have every confidence any remaining issues will be resolved. Will it matter (be enought?) is another subject.
However, I have not seen any discussion/mention of the legal issues of implimenting it.
It is eligal in many states (mine included) to allow a car to "coast" on public roads (unless it is unavoidable - as in engine failure).Enforceablity of such a law is questionable (as is many laws).
Basically, a well meaning attempt at improving public safety, because it was viewed as a "un-safe" practice by people that were more concerned with the cost of fuel when cars / trucks had become widespread (1910-1930).. but costs were critical (during depression).
think :
ma and pa kettle.... coming to town, with some quaint ideas on being frugle and causing some "disruption" to the town folk's traffic. Because the law (in this state) was inacted before power steering/power brakes was common place, this was the only explaination given to me that made any sense. (told to me during traffic safety class when asked on the subject - coasting via clutch disengagement)
Every state has some laws on the books - from another era - that should be removed.
I agree with the basic idea of starting and stopping the IC engine when it is not needed in a hybrid but there are is another opportunities right now with conventional vehicles that is being overlooked. In the quest for fewer losses in the automatic tansmission the designer monkeys have tightened up the torque converters so that there is significant "engine braking" everytime one lets up on the foot feed regardless of what 'gear' it is in. Why doesn't the sense all and do all computer controlled engine and transmission controls have the smarts to monitor the foot feed and simply let the car coast? Manually slipping into neutral lets the engine run at idle, with less gasoline consumption, while the car just keeps rolling along. I can always use the brake when I want to slow down or stop and put it back in gear to accelerate. Slipping the car in and out of neutral during my daily commute through stop and go city traffic with gentle rolling hills increases my mileage by several mpg.
I had the clutch go out in the K2500 camper while returnin home from a cross country trip. I would turn the engine off when coming to a stop. I had the 5 speed in 1st and would crank when the light turned green. I would use the clutch to shift but it would not through out enough for a stop. 5 speed fully syncromesth manual transmission. Preplaced the clutch and hydraulics but the starter is still going strong. I can shift up pretty good without the clutch but down shifting is a challange to match speeds.
My Dad had a gas - electric golf cart. Push on the go button and off she goes and seamlessly starts the gas motor. No felt changes but you would hear the gas engine start. Pretty quiet too. I see no problems other than realy needing a higher voltage system, 48v or more.
I agree that an integrated starter/alternator seems preferable to simply modifying the existing Kettering starter for more durability. Combining two components into one eliminates the weight of a seperate starter assembly, saving between 5 and 10 pounds. In addition, eliminating the belt drive in favor of direct-drive would eliminate the belt slippage and breakage that is still a problem, although less so than in the past with the adoption of "serpintine-belt" systems replacing traditional accessory-drive belts.
This is part of a general trend to replace mechanical accessory drives with electrical substitutes. First, the direct driven engine cooling fan was replaced with an electric motor. Then electric power steering began to replace engine-driven hydraulic power assist. With an integrated starter-alternator, the belt-driven alternator disappears. Eventually, even the internal combustion engine itself may disappear, although it is still not entirely clear what the final replacement for it will be.
The most important point is to look at the problem from a systems point of view, rather than focusing solely on the starting problem. Can we replace water pump and air-conditioning belt drives with electric motors, to allow operation during stopped mode? What demands will this place on the battery (or batteries)? Does a larger battery or additional motors offset the weight savings elsewhere in the system? Should we convert the air-conditioner to a heat pump, to allow for cabin heating before the engine warms up? A systems approach allows us to answer all of these questions and many more, so that we don't create more problems than we solve. It also encourages innovation and "out-of-the-box" approaches, such as sensing which cylinder is on the expansion stroke when the engine turns off, so that you can re-start the engine by injecting fresh fuel and firing the spark plug for re-start, rather than using the starter motor at all (as outlined in a recent Mazda patent).
Maybe I missed it, but it seems like there should be a clutch on the flywheel and a way to keep the flywheel spinning for restart energy (this energy would be almost free.). Seem like a lot of energy is lost stopping and starting the flywheel.
The Prius has had this on/off technology for a dozen years or so. I have had mine for eight years, with no problems. The "starter" uses the two HV electric motor/generators to kick the engine over. It starts in less than a revolution. Fuel is not fed to the cylinders until sufficient revolution rate is sensed. The car uses electric A/C, so that it will run with the engine off. If the traction battery runs down due to its load, the engine will start to re-charge. BTW, the electric motor in the A/C allows it to be a sealed system, similar to a window A/C, so no service should ever be required. The engine also runs continuously during warmup in order to heat the catalytic converter. The engine shuts off when you let up on the accelerator up to around 42 mph. The only reason for that speed limitation is to limit the rotational speed of one of the motor/generators to its rated maximum of around 10,000 RPM. All of these functions are controlled by the on-board computers.
So please don't wring your hands about how awful it will be to implement start/stop. It has been around and working well for many years, and appears to me to be the best near-term solution to gasoline consumption reduction. My gasoline mileage, averaged over my entire eight years of ownership, is a little over 50 mpg. It does poorer than that in the winter, and better than that in the summer. The difference is mainly due to increased warm-up time in cold weather.
Good story about eAssist, Rick. One of the beauties of this system is the relative small size of the luthium-ion battery (0.5 kWh). Compare that to the Volt (16 kWh) and the Prius PHV (5.2 kWh), then compare the cost savings. Assuming these batteries cost $1,000/kWh, as the National Academy of Engineering has said, that's a savings of multiple thousands of dollars. True, it's not a full hybrid system like the kind you'd get in a Prius, but it's an inexpensive way to get SOME of the hybrid features.
One other concern, which is probably the one that will kill the versions with the very greatest efficiency, is what the NTSA people will conclude about how safe the start stop system will be. My guess is that engine shutoff at traffic lights is all that they will allow. After all, these are the same poorly advised folks who allowed cars to be sold that did not have a positive means to switch off the engine. That piece of stupidity has cost a few lives and a fair amount of property damage so far, and I am not aware of any changes to the functionality of that system that would make it any less dangerous.
I agree about the air conditioning. I don't like using it in the car unless I have passengers who want it. My issue with AC is a holdover from the 30 years ago, when I used to have to nervously watch the engine coolant temperature gauge in my '77 Cutlass whenever I turned on the air conditioning.
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.
Tweet This
2 
