Oh, BTW, my rule of thumb for when it's time to replace a cell phone has always been when the battery lasts less than 2 days... built-in feature! Unintentional, but effective, since cost of a new phone is less than a replacement battery! At least that's a lot longer life than the folks who buy a new printer when the ink cartridge(s) run out!
....and that's EXACTLY why I keep my old DUMB phone (4-year old LG) in my pants pocket, with the Blackberry in the shirt pocket. Also, I have "network redundancy": one's AT&T, the other Verizon. The BB UI is wretched, but beyond mere patching anyway.
The cell phone industry takes forced obsolescence to a new high. They've convinced us to accept a 2-year life on phones, trained us to salivate impatiently when the next generation arrives, without ever perfecting anything. The phone you have now will not be supported in a year, will not receive updates to fix known bugs.
Thanks for the report, Keith. In addition to lead, gold and silver also inhibit the growth of tin whiskers. But you can imagine the problem with using gold or silver. One of the big questions that remains is how effective nickel is. Some say it's great, some say it's not. Most of the electronics industry seems pretty comfy with non-leaded solder. Military and aerospace are still exempt from RoHS.
BobGroh: I concur. The only time I ever bought an expensive printer, it was no longer state-of-the-art after two years. I've had very good luck with inexpensive printers, and I plan to keep it that way.
I am not an expert, just an interested witness to this 'RoHS solution' party. Tin whiskers are not a recent phenomena, they were first noticed back in the 1940's.
If you are really interested, you need to read this NASA report. It is quite an article about how whiskers can materialize within days or weeks. They can start, stop and then resume for no known reason.
That is the problem - there is no means of determining when or where they will occur as the cause is unknown - just be assured they will develop. Thankfully most do not cause a major issue and infrequently significant damage. Voltage does impact the presence (growth) but NASA claims they develop in vacuums, which eliminates most arguments for what we can do to prevent them.
The most serious implications are that they will penetrate conformal coatings - the only assured method to prevent it appears to be that adding Pb inhibits the growth, again the reason is unknown.
Keith, it is my understanding that tin whiskers form long after the product is completed, shipped and in use. Typically they form when the solder is under stress, which makes the problem most common in military and aerospace applications. At least that's when I've seen in NASA reports.
350 F should remove tin whiskers as the melting point of tin particles is 177 C or 350 F. Tin Whiskers range in size from 6 nm to 10 um - well within the specification of a tin particle. Besides, 'normal handling' of a PCB will break the whiskers as most individuals do not handle PCBs properly outside of the industry and they cannot 'see' the root cause.
I have been fighting a problem with Mitsubishi PLCs model FX2n. They were built about the time RoHS was first being implemented. I have about 300 of them on machines around the country, and so far 5 of them have lost their minds, each in a different way. One started making addition error. Another kept changing the value of one of the customer input data. Another kept changing several of the values of battery-backed parameters. Etc. Mitsubishi is no help, all they say it that it can't be doing it or it must be my programming of it. Of course they can't explain why I have 295 out there with the same programming that work fine, or why these worked fine for years.
So I am very eager to try baking one of these, and see if that fixes it. However, I am not sure what parts can withstand the heat of baking. Does anyone have a list of things that can't be baked?
Fifty-six-year-old Pasquale Russo has been doing metalwork for more than 30 years in a tiny southern Italy village. Many craftsmen like him brought with them fabrication skills when they came from the Old World to America.
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