<<  <  Page 2/2
User Rank
Re: Modification?
myDTCguy   10/26/2011 7:34:52 PM
Paul is using a myDTC Deluxe Differential Temperature Controller. 

Brian Smith


Here is a link : www.mydtcstore.com

User Rank
Re: Simple idea, I thought they all did that.
cvandewater   10/26/2011 7:05:47 PM
JimT, you are wasting a lot of electricity, first to run pool water through the panels all day until they are well above the desired temp and then again at night to cool them down.

What if you have a simple vacating tube design for the solar panels? As soon as the desired pool temp is reached, the pump is stopped and the panels vacated.

Of course the solar panels will get hot when not filled (cooled) with pool water, so you need to verify that they can stand being in the sun and not full of water, but that operational condition must be possible anyway, for example in the case of a power outage. As far as I know, all panels must allow for this.

So, simply lower the max setpoint of your pool water controller to your desired water temp and enjoy a nice swim with lower power bill!

User Rank
Re: Modification?
cvandewater   10/26/2011 6:42:55 PM
Hi FrankR,

I hope we can find out which is the ordering code for the dual temp controller.

NOTE that the two relay outputs of the controller are wired in parallel and the 4 differential input sensors include *two* sensors for the water heater. This makes it a safe bet that all you need to control separate flows through the solar panel and stove independently, is to remove the wire bridges and wire each relay to one pump, so a pump for the solar panel loop and an additional pump for the stove loop.

The general working principle of this hot water heater is not new, about 15 years ago I installed a "Luigjes" Hottop solar boiler (it appears it was a design only available in The Netherlands) where Mr Luigjes had produced a series of differential temp controllers for boiler vessels with two heat exchanger loops, one being mounted near the top of the vessel and having the temp sensor also placed high up, this one was to keep the upper level of the boiler hot with a backup energy source such as a gas heater or (in my case) city-supplied hot water from a nearby power plant. Note that this rather early version of Hottop temp controller was produced in limited quantities and that was evident from the controller board execution, it looked like someone soldered it together in their garage. Today the Hottop boilers are still produced, the original Luigjes appears to have found its place with Heliomax BV in Breda, the Netherlands.

The lower heat exchanger was connected to the solar panel and as soon as the temp controller sensed the temp in the panel to be higher than the boiler temp, the pump was started and the energy from the solar panel caught in the fluid and transported to the boiler. Note that the diff temp controller had two temp sensors to sense the difference between (lower) vessel temp and solar panel temp. In addition it also had a safety trip point: if the solar panel temp got close enough to the boiling temp of water, then the pump was stopped to avoid steam production and overpressure. Part of the solar water loop was empty (air) so that the solar panel could drain completely and neither freeze nor boil when the pump was not in action. (this put requirements on the way this loop was plumbed!)

The main vessel of the Hottop solar boiler contained the city water that was used for showering, washing and so on. I added a thermostatic mixer on the hot water output at the top of the boiler so that even if the outflow would be close to boiling hot (95 deg C) then it would be mixed down to a safer 55 deg C, which allowed me to run it directly into my washers and seriously save on electricity for water-heating (my cheap washers had a cold water inlet only, but could take up to 60 deg water directly and skip the electric heating program)

Note that the design of the Hottop allows you to have only one vessel (typically 50 gallon = 200 liter or more) and not need any other hot water production, except to keep the "top" of the boiler at temp when no solar heat is available, either with an electric heater or a gas fired heater or dedicated furnace loop.

User Rank
Simple idea, I thought they all did that.
JimT@Future-Product-Innovations   10/26/2011 5:48:22 PM

Now, I’m puzzled: This electronic enhancement to move cold to hot seems so obvious, I thought all Solar H20 heaters would have naturally already had that functionality.  While I do not yet have a Solar Water Heater for my house, I do have a Solar Water Heater for my pool.  Simple plumbing circuit pushes water from the pool to the filter to the roof panels and dumps hot water back into the pool. Simple.  But Living in South Florida, the pool even gets TOO hot in July, so I run the pump at night; effectively taking the hot pool water thru the panels and cooling it in the night air.  Seems obvious - even necessary, and I’ve been doing it for 10 years. So, commercial Solar Water Heater don’t do this-? I think you’ve got a nice market on your hands, go for it!

User Rank
FrankR   10/26/2011 3:42:14 PM
1 saves
Rob I agree with Bill - It would be nice to have the controller part number listed.

Also I believe I would go a step further and independently control the solar and the wood stove heating.

Since the solar heat will get you to a max of 120 degrees and wood heat 180 degrees I would either utilize 2 pumps or a valve to swap heat sources.

It makes very little since to me to light the wood stove & heat the solar panels up to 180 degrees.

Bill Carton
User Rank
Controller does all the work
Bill Carton   10/26/2011 12:46:26 PM
I agree that the guts is the controller, and hysteresis is probably programmable if it's a reasonable product.

But I don't understand why the part numbers for the standoffs, terminal strips and lights are listed, but the controller is not. "DTC Deluxe Dual Temperature Controller" is just a generic description. The project seems like it's just about the enclosure, and choosing the right controller was skipped over.

User Rank
Re: Safety issue, details on woodstove heat exchanger?
bellaire   10/26/2011 10:46:21 AM
I have a woodburning stove (installed for many years). It is gravity fed so no question of explosion if pump fails. However if you use a pump you must have a circuit that is gravity fed outside the pump circuit that can dump heat, if not you will be sitting on a "time bomb" the clock for the bomb being a random time when the pump fails.

User Rank
Good Job
Twidget87   10/26/2011 9:23:43 AM
Diff controller is a fine choice for the application. May suggest putting in some hysteresis so it does not switch on/off a lot. I have a question for you. What did you choose as a pump for the heated water? I am planning a similar system and was curious what would be a good choice for a hot water circulating pump.

User Rank
Safety issue, details on woodstove heat exchanger?
Technophile   10/25/2011 7:58:07 PM
Nice project!

I'm interested in doing something similar to my woodstove and am curious about design / construction details on the heat exchanger, especially how to support and seal the pipes where they pass through the woodstove.  How much of what kind and sizes of pipe(s) did you use?

One safety concern when putting a heat exchanger on a woodstove:  if closing valves (including solenoid valves that close when power is off) can close off a section of pipe that passes through the woodstove, a pressure-relief valve is required to prevent a possible steam explosion.  I've seen pictures of a woodstove with the top blown off.  While you may know better than to close both valves with a fire going, your kids, spouse or the next homeowner are likely to forget.  I'd guess a standard hot-water-heater pressure relief valve would work.


<<  <  Page 2/2

Partner Zone
Latest Analysis
Remote monitoring now looks beyond the individual motor or conveyor and instead views the process from end to end.
BASF is partnering with Hyundai on a high-performance concept car that showcases both eco-friendly, sustainable materials and materials to enable lighter weight cars.
In an move to ease the use of multiple product design tools, PLM provider Aras and EDM company Zuken have integrated their products.
General Motors is putting an off-road twist on hydrogen fuel cell technology with an imposing new pickup demonstrator called the Chevrolet Colorado ZH2.
Fine powder printing of industry-standard metal and ceramic powders with a grain size of less than 10 microns is now available from industrial 3D printer maker ExOne for its Innovent printer.
Quick Poll
The Continuing Education Center offers engineers an entirely new way to get the education they need to formulate next-generation solutions.
Oct 10 - 14, Embedded System Design Techniques™: Getting Started Developing Professional Embedded Software
SEMESTERS: 1  |  2  |  3  |  4  |  5  |  6 |  7 | 8 | 9 | 10

Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.
Next Course September 27-29:
Sponsored by 3M
Learn More   |   Login   |   Archived Classes
Twitter Feed
Design News Twitter Feed
Like Us on Facebook

Technology Marketplace

Copyright © 2016 UBM Canon, A UBM company, All rights reserved. Privacy Policy | Terms of Service