Alex, Monitoring is definitely a key to more effectively managing energy efficiency in plants. If you can identify savings, you can justify the expenditures that will save in the long term. But avoiding peak demand is the real payback area, when costs spike on those hot summer afternoons. Low hanging fruit when it comes to more effective energy management.
Energy Usage has been an important subject for a long time in many different industries. We are just now beginning to provide adequate software and hardware mechanisms to monitor energy consumption in our computer centers. Years ago I worked in semiconductor manufacturing and everytime we had new servers added to the manufacturing environment we had to get approval from the local government agencies because of its impact on the power grid. And yet with all of this monitoring I can't help but notice that we still waste a lot of energy. Our servers generate a lot of heat and the rooms have to stay cool to keep the servers running. It would be nice if that heat can be redirected to other parts of the building. We should have smart monitoring mechanisms that can help us use energy more effeciently.
This is a hugely important story as implementation of energy efficiency strategies become a focus at plants everywhere. Closely related is the shift to alternative energy sources. For more on that, I invite you to check out the new Webcast, "Clean Energy: Wind, Solar, or Biofuels?" (we talk about batteries, too) I hosted with guest Brian MacCleery, Principal product manager for clean energy technology at National Instruments.
In my previous position, I had noticed more and more customers requesting some type of energy monitoring. This serves 2 purposes. One, of course, is cost. However, the other was to make sure what we were saying in our sales presentations was actually what we were delivering.
I would imagine that real-time data on energy usage would have the additional benefit of being an alert to the health of the plant. I would think a spike in usage could be an early sign of breakdowns -- or coming breakdowns -- on the line.
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
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For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
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