At a tanning plant, while raising a load, the mast of a forklift smashed into the socket of a 220Vac fluorescent overhead lamp. Unbeknowst to the driver, the forklift frame was now energized by the 220V line. The forklift driver dismounted the lift to dump his load of hides into the tank before lowering the forks. While doing so, he touched both the forklift frame and the tank. The driver became the ground path: lamp fixture to forklift to driver to the caustic tank. The tank had a circulating pump that was (correctly) grounded. He received a fatal shock. The story is told in more detail in "The Case of the Lethal Lamp," in the May 18, 2009 Design News Magazine.
Not a good idea for the customer to skip finding the fuses while the lights are still on. Gets harder in the dark...
Hope you informed them that this was a serious safety hazard and pressed them a bit to have it fixed. While I understand that the customer doesn't know electricity and might back away from doing anything because they're uncomfortable, don't really understand and don't want to spend the money, it will be a lot less comfortable and convenient if they put off fixing it until after someone gets a fatal shock.
BTW, I'll guess that "whollah" is "voila", pronounced "vwah-lah", a French word.
I had installed additional lighting in a very old store as well as replacing the light switch. I made the final connections live. After completion, I turned the switch on and some of the original flourescent lights dimmed dramatically while the newly installed lights lit up at same dim level. Turn the swith off and original lights brighted again, while new installs went out.
Now store owner now wondering if I had a clue as to what I was doing. Not a fun position to be in. The switch conduit box had the hot pass through wire, so naturally I had connected the ground wires to the metal box. As luck would have it, the battery had died in my multimeter, but as this was not rocket science,I did not believe that I really needed a meter to verify the problem, so no need to run to the store for another battery. So, I removed switch and made the contact closure by just touching the lead together. All lights came on as they were supposed to. As rediculous as this seemed, I replaced the light switch, put the cover back on, flipped the swith and problem was there again.
Ok, so what is the difference between making the light power contact closure by using a light swith or by touching the leads together manually? Nothing! So what else changed? Only ground point for the ground wire was one of the screws that also held on the metal cover. That ground to the switch box was lost when I removed the switch. So, I replaced the switch, left the ground off, and Wholla, lights illuminated! Issue is when gound placed onto fixture, problem appears.
Someone has the neutral and hot leads reversed somewhere down the line. Customer was advised. As he was not even sure where the fuses were for the store, he decided to let this go for a future time. Eventually I heard that several years later, another contactor had found the same problem when they installed additional fixtures and pull their wiring off the same branch circuit. This has now been corrected with new runs from a new load center.
In our many Sherlock Ohms mysteries, one of the most common challenges is finding the solution to a home or building's electrical peculiarities. Almost invariably, the problem traces back to some off-reservation electrical work that wasn't properly grounded. In one case, the problem resulted in the loss of life: The Case of the Floating Dock.
That is quite lucky that your TV did not short out or fry your video card. The new LCD and plasma TV's are great, but they are significantly more fragile than the old tube models. During a move, one of our 19" tube TV's dropped about 6 feet to the ground and only had some casing damage. The picture was fine. I do not think that my 42" plasma would survive the same drop.
The key sentence here is, "...whoever wired this circuit didn't bother to connect the ground from receptacle one back to the breaker." Having owned three old houses, I can attest to the fact that older homes often get worked on by "handymen" who aren't quite as handy as they think they are.
We are always seeking to hear your stories of odd and knotty engineering or design challenges. Please send them along. We can't promise fame and fortune, but we can deliver plenty of juicy comments.
Send your problem-and-solution story to rob.spiegel@ubm.com
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.