Al, Denis Wylie mentions energy monitoring becoming more important in the future. The survey shows that it is not a major consideration today. The reality is that energy consumption in the US, and the developing world, is going down. Older coal fired plants, the ones that would cost a lot to bring into compliance, are being shut down and not replaced. Basically, each generation of machine, whether it be a refrigator or a computer, uses less energy than the last. Just the process of replacing worn out equipment over time brings down usage without any special consideration. We are becoming more energy efficient by default. There are lots of other issues with machine control than energy, as the survey shows.
There is a move in machine control (via networking developments such as CIPenergy, PROFIenergy and SERCOS Energy) to more easily measure and control energy usage within manufacturing plants. One simple example of low hanging fruit is putting machines into a low power standby or sleep state during production pauses (lunch, breaks, etc.) which has been shown to reduce energy usage 20-30% during the pauses.
The question in the survey was intended to query users on how important reducing energy is perceived among users and machine builders. Basically one-third of the survey respondents identified energy as an area of potential improvement.
I think that Wylie's comment that focus on energy efficiency would be a growing factor is based on this technology moving forward and producing significant results.
I find it very interesting the slice of the pie that relates to satisfying the needs and desires of a generation of engineers who grew up playing video games. We'll see more and more of this in coming years. Smart vendors will deliver HMI that fits the upcoming generation.
Yes, there is a clear generational shift here. I was surprised by the size of the pie that related to age when it came to HMI. That may be a function of a growing number of young engineers entering the workforce.
Yes, 32.3% is a big piece of the pie, and it's directly called out as a generational issue. You could also make a case that the other pieces of the pie -- ability to zoom, keyboardless, more intuitive -- are at least partially age-related issues, even though they're not called out as such.
Rob, Charles, I disagree that the "generational" aspect has to do with people.
This article used pie charts and bar graphs to relate information to us. Mr. Fresher also put those percentages into text form in his paragraphs. Which method for conveying information was more useful, more intuitive, more quickly absorbed? We're inherently visual animals, and can take in a situation with a single glance at an overall image. Text is serial, one piece of information at a time.
It's not because younger engineers necessarily expect such interfaces, but the fact that they are simply more useful, more efficient.
If we placed two identical manufacturing machines side by side, with only the HMI being different (one with a text-only interface, one with a rich graphical interface), which operator and machine would be more productive? Want to place a bet? The text-based interface will take up more of an operator's time.
Rob, I feel very strongly that this is so. I also think there is almost no adjustment time required.
A display with a bunch of numbers, all the same size, all indicating some feature of a machine or process is difficult to assimilate, even if you use it every single day.
A display that uses bar graphs, dial-type gauge indicators, can be so much more rapidly assimilated.
The gauges and bar graphs usually incorporate normal operating range indicators, so one can see in an instant that what is being indicated is "in the green".
Such graphical displays usually also incorporate the numeric value into the graphic which is used when the exact value is needed.
I agree with you, TJ. Having spent decades working for magazines, I'm well aware of the importantce of data presented visually. Chuck's pie chart itself is a good example.
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
New versions of BASF's Ecovio line are both compostable and designed for either injection molding or thermoforming. These combinations are becoming more common for the single-use bioplastics used in food service and food packaging applications, but are still not widely available.
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For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
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