HOME  |  NEWS  |  BLOGS  |  MESSAGES  |  FEATURES  |  VIDEOS  |  WEBINARS  |  INDUSTRIES  |  FOCUS ON FUNDAMENTALS
  |  REGISTER  |  LOGIN  |  HELP
Feature
Automation & Motion Control

Factory Automation Design & the AC-DC Equation

NO RATINGS
< Previous Page 2 / 2
View Comments: Newest First|Oldest First|Threaded View
William K.
User Rank
Platinum
Re: The decision between motor types
William K.   1/20/2014 8:54:22 PM
NO RATINGS
We have an interesting statement here, "AC motors must generate a magnetic field in order to operate. As a result, AC motors typically have high inrush currents." My experience is that ALL motors must generate a magnetic field to operate. Sort of an interesting argument. PM motors don't need to generate two magnetic fields, so they are a bit more efficient in that aspect. 

What is indeed certainis that some kinds of motors are easier to control than others, and some are much simpler to ramp up the speed with than others. But just running on a lower voltage actually reduces efficiency because the resistance losses are greater. The 24 volt DC motor is probably a lot simpler to use as an intermittant duty motor with the speed ramped up and down, and it is undoubtedly more efficient than an AC motor running constantly with a slip clutch slipping when things are halted. 

My point here is that the benefits come from the application of more complex control schemes, not because of some particular technology. Variable speed AC drives can also deliver some real savings. 

Cabe Atwell
User Rank
Blogger
Re: The decision between motor types
Cabe Atwell   1/20/2014 5:36:50 PM
NO RATINGS
Indeed, some factories require both AC and DC, which can further complicate matters.

William K.
User Rank
Platinum
The decision between motor types
William K.   12/6/2013 8:57:24 PM
NO RATINGS
This is an interesting post that does provide some useful insight. But the slant toward brushless low voltage motor controls is sort of obvious. So clearly the choice needs to be based at least partly on just exactly what the motor need to do. But other concerns include the cost of controls and the maintenance of those controls. A standard small three-phase motor can go for many years with no attention at all, and if something does eventually fail there are lots of folks qualified to do the repairs. Brushless motors are quite a bit more complex, and servicing their systems requires a good bit more skill and education.

So the choice is not always simple and straight-forward.

Rob Spiegel
User Rank
Blogger
AC or DC?
Rob Spiegel   12/5/2013 10:53:12 AM
NO RATINGS
Good article, David. You showed just how complex this question actually is.

Partner Zone
Latest Analysis
The engineers and inventors of the post WWII period turned their attention to advancements in electronics, communication, and entertainment. Breakthrough inventions range from LEGOs and computer gaming to the integrated circuit and Ethernet -- a range of advancements that have little in common except they changed our lives.
The age of touch could soon come to an end. From smartphones and smartwatches, to home devices, to in-car infotainment systems, touch is no longer the primary user interface. Technology market leaders are driving a migration from touch to voice as a user interface.
Soft starter technology has become a way to mitigate startup stressors by moderating a motor’s voltage supply during the machine start-up phase, slowly ramping it up and effectively adjusting the machine’s load behavior to protect mechanical components.
A new report from the National Institute of Standards and Technology (NIST) makes a start on developing control schemes, process measurements, and modeling and simulation methods for powder bed fusion additive manufacturing.
If you’re developing a product with lots of sensors and no access to the power grid, then you’ll want to take note of a Design News Continuing Education Center class, “Designing Low Power Systems Using Battery and Energy Harvesting Energy Sources."
More:Blogs|News
Design News Webinar Series
3/31/2015 11:00 a.m. California / 2:00 p.m. New York
2/25/2015 11:00 a.m. California / 2:00 p.m. New York
12/11/2014 8:00 a.m. California / 11:00 a.m. New York
5/7/2015 11:00 a.m. California / 2:00 p.m. New York
Quick Poll
The Continuing Education Center offers engineers an entirely new way to get the education they need to formulate next-generation solutions.
May 4 - 8, Designing Low Power Systems using Battery and Energy Harvesting Energy Sources
SEMESTERS: 1  |  2  |  3  |  4  |  5  |  6 |  7


Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.
Last Archived Class
Sponsored by Proto Labs
Learn More   |   Login   |   Archived Classes
Twitter Feed
Design News Twitter Feed
Like Us on Facebook

Sponsored Content

Technology Marketplace

Copyright © 2015 UBM Canon, A UBM company, All rights reserved. Privacy Policy | Terms of Service