I don't know if there was any official mention of it, lcs1956. However, in one of our subsequent articles, Elton Cairns of Lawrence-Berkeley labs said this: "When the plane is at altitude, the air is less dense," he told us. "So even if it's cooler, the less dense air may not have adequate heating capacity to provide enough cooling for the battery. If they don't have active cooling, then I question the adequacy of the cooling arrangement."
Has anyone considered the lack of adequate convective cooling at cruising altitude? I used to work at Los Alamos in the 80s and several devices designed at sea level would fail due to overheating at the 7700 feet altitude arising from the lower air density, especially CRT computer terminals.
Technology has become too complex and there are a lot of pitfalls in almost everything but especially so when new technology is introduced. Analysis and deliberation takes so much time that management becomes impatient. Most companies have replaced team managers with semi-technical or pseudo technical schedule pushers with the philosophy that ignorance is bliss when schedules have to be met. After all the world is very competetive and risk taking has become the name of the game. But not having a back up plan such as an alternative battery pack design which may be more reliable though somewhat less efficient is a serious incompetency issue. Boeing would be lucky if the cause can be determined with certainty and even if it is determined, the increased scrutinity will not allow immediate release of the fix. The finacial damage cused by the delay is far out of proportion to the benefit of the new battery.
Virtually everyone agrees with you at this point, Jenn -- NTSB, most newspapers and experts. Even USA Today even did an editorial calling for the 787 to be grounded until the problems are fully understood.
I think you're right on the money when you say that good engineers solve these problems, given enough time, Gorksi PE. Occasionally, there are mistakes, but engineers know how to handle high-energy situations. Gasoline holds far more energy than lithium-ion batteries, and it seems like engineers have mastered the safety of the internal combustion engine.
It seems to me that the battery problem on the 787 is the result of engineering being pushed too far too fast. Now that the problem is out in the open many "experts" are saying it's the cooling system. It sounds like this common knowledge about the characteristics of the 787 batteries. If so, why did the engineers go ahead and not put a cooling system in? No time? There was a schedule to meet? It's a monir problem? Good engineers solve these problems,given enough time.
It seems to me that the battery problem on the 787 is the result of engineering being pushed too far too fast. Now that the problem is out in the open many "experts" are saying it's the cooling system. It sounds like this common knowledge about the characteristics of the 787 batteries. If so, why did the engineers go ahead and not put a cooling system in? No time? There was a schedule to meet? It's a monir problem? Good engineers solve these problems,given enough time.
The answer's complex. Boeing wasn't exactly forthcoming about details and there were many, many news items, much of it speculation. This article, and its comments board, might give you some idea. http://www.designnews.com/author.asp?section_id=1392&doc_id=238056
I agree, don't jump to conclusions. It would be difficult to find a generic design flaw that was so carefully balanced that only two batteries have destructed out of the one hundred batteries in the fifty delivered airplanes. I would expect dozens of battery fires if the heat dissipation was ignored as in "you have to use active cooling". To me it seems that the apparent rarity of problems seems to fit some less obvious design flaw or a quality assurance problem.
Just a word about the composite construction. Take a look at the carbon composite B-2, in service since 1997. I don't think carbon composites are a new thing to Boeing.
UK-based Plastic Logic and French company ISORG have created what the pair tout as a first in flexible printed electronics: a large area, conformable, organic image sensor printed on plastic.
For 3D printing to make the jump from rapid prototyping to manufacturing, engineers will need to find easier ways to move products from their CAD screens to their printers.
Gigabit and PoE are two networking technologies moving ahead in tandem as industrial users power remote Ethernet devices such as IP security cameras at 1,000 Mbps over existing CAT5 cable.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 5
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This radio show will show what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.
Tweet This
1 
