A new material developed by researchers at the German Institute of Biomaterial Science can change its shape and return to the original one 250 times, something new in the world of temperature-controlled shape memory plastics.
The basic definition of shape-memory plastics is that they can be temporarily changed and fixed into another form, then changed back when heated to the material's preset switching temperature. But they're not all created equal. The big questions about a self-healing polymer are usually:
"How many times can the material switch back?"
"To what extent does it fully recover its original form?" and
"How much does it degrade in the process?"
Usually the answers are: "Only once or twice," "not completely," and "a lot."
One element (1) of a drive in an engine made of a new shape-memory plastic cools, opens, and moves a gear rack, which in turn drives a wheel. When the same element heats up, it reverses movement, and so does the gear rack. The drive unit's rotational speed can be controlled by specific temperature programming. When the rack is moving forward, a second element (2) made of the same material forces the gear rack against the wheel and releases the wheel when it moves back.(Source: Institute of Biomaterial Science)
For example, we've told you about a shape-memory plastic co-developed by the German Federal Institute for Materials Research and Testing (BAM) and Bayer MaterialScience. The Desmopan DP 2795A SMP material, a thermoplastic polyurethane (TPU) produced by Bayer MaterialScience, makes quick response (QR) codes on labels readable only when they're in their permanent, original shape. It may prove useful in product and brand protection. We also told you about a much tougher self-healing hydrogel that can stretch to more than 20 times its original length.
The team, led by Andreas Lendlein, director of the Institute, describes its work in an article in the US journal Proceedings of the National Academy of Sciences (PNAS). The new materials, which the design team calls temperature-memory polymer actuators, can change shape and recover hundreds of times. This is due to the behavior of their structural elements at the molecular level, which affects how they can be programmed. There's a range of possible temperature threshold values and kinds of shape-changes that can be selected. They are based on cross-linked copolymer networks with a broad range of melting temperatures. So far, the researchers say they have achieved more than 250 cycles of thermically controlled actuations "with almost constant performance."
Possible applications are quite broad. One mentioned by the researchers is automatic window blinds that would work without the need for electricity. Instead, their slats could open and close based on the room's temperature. The specific threshold temperatures for opening or closing can be selected by users. Another possible use, which made me think a bit of Rube Goldberg systems, is one the research team built in an experiment. An element of a drive in an engine cools, opens, and moves a gear rack, which in turn drives a wheel. When the same element heats up, it reverses movement, and so does the gear rack. The drive unit's rotational speed can be controlled by specific temperature programming.
Thanks Ann, i really like this idea. Definitely technology and advancement is moving so fast that every new invention can be utilized somewhere or the other .According to me this plastic reverse shape can be used in the paly land and fun land for children to fascinate them , in circuses or any such children shows . I have mentioned the usage on very ground scale in future there can be many more usages as well.
TJ, you might not have asked me for an answer, but generally when a temperature-controlled shape memory plastic stops working, the first thing that happens is it doesn't revert completely to its previous shape. That ability to revert continues to decline, as do the properties of the material such as strength.
Charles, I agree with you that it is difficult to foresee some of the future uses of new technological developments. (I think this material could possible initiate some). If this plastic is cost effective and moldable, many new and unique applications will probably arise from its use.
I'm sure that engineers will find uses for this memory plastic, although it will clearly be limited by the 250 limit on the number of cycles. A few years ago (OK, it was 25 years ago), we did a story about a material with a negative Possion's Ratio -- so the material grew thicker when you stretched it. I remember asking the inventor what the possible uses could be, because I was skeptical about anyone actually needing it. Sure enough, the material is now in broad use, especially in HVAC systems for buildings.
I am curious what happens beyond 250 cycles. Does the material fatigue and break like any other material? Does it simply stop responding to temperature changes? The answers will assuredly impact potential uses of the material. Ann, those were rhetorical questions. I wasn't posing them to you directly.
Truchard will be presented the award at the 2014 Golden Mousetrap Awards ceremony during the co-located events Pacific Design & Manufacturing, MD&M West, WestPack, PLASTEC West, Electronics West, ATX West, and AeroCon.
In a bid to boost the viability of lithium-based electric car batteries, a team at Lawrence Berkeley National Laboratory has developed a chemistry that could possibly double an EV’s driving range while cutting its battery cost in half.
For industrial control applications, or even a simple assembly line, that machine can go almost 24/7 without a break. But what happens when the task is a little more complex? That’s where the “smart” machine would come in. The smart machine is one that has some simple (or complex in some cases) processing capability to be able to adapt to changing conditions. Such machines are suited for a host of applications, including automotive, aerospace, defense, medical, computers and electronics, telecommunications, consumer goods, and so on. This discussion will examine what’s possible with smart machines, and what tradeoffs need to be made to implement such a solution.