The Airbus A350 XWB, composed of more than 50 percent carbon composites, took off on its successful maiden flight last week. A precise and smooth takeoff and landing over Paris's Toulouse-Blaganc airport bookended the flight, which lasted about four hours.
A lot of ground testing went into the preparation for this event, since Airbus had previously said it expected first flight tests to occur toward the end of summer. This ground testing included powering up the MSN001 flight test version's two Rolls-Royce Trent XWB engines on June 2, which had been installed in the aircraft in March. Before that powerup, Airbus conducted final outdoor ground tests, and other tests such as flight-test-instrumentation verification. In December 2012, the aircraft maker completed indoor ground tests, including stability tests on movable elements such as ailerons, wing spoilers, elevators, and rudder, and tests to ensure extraction and retraction of landing gears.
The Airbus A350 XWB, composed of more than 50 percent carbon composites, took off on its successful maiden flight on June 14 at the Paris Air Show. (Source: Airbus)
The MSN001 is the first structurally complete A350 XWB. The plane incorporates more than 53 percent carbon-fiber-reinforced composites by weight, the largest proportion of any commercial jet so far. As we've previously reported, carbon fiber composites are used in the fuselage panels and barrel, the vertical and horizontal tail plane, the wings' upper and lower covers, the wing spars and center wing box, the plane's keel beam, and the main landing gear door and bay.
Both the structural design and aerodynamics of the A350 XWB's wings are expected to contribute considerably to the plane's targeted reduction of 25 percent in fuel consumption. At 32 meters x 6 meters each, they are the biggest civil aircraft components to date to be made from carbon-fiber-reinforced composite. Composite leader Hexcel is supplying most of the plane's carbon fiber composites, both prepreg and fibers, used in its primary structures.
A key issue for planes made with substantial amounts of carbon-fiber-reinforced composites is the danger of lightning strikes. To avoid this, Airbus embedded metallic foils into the aircraft's carbon composite panels, which increases the electrical conductivity of the plane's structures and protects its harnesses with metallic conduits. This design ensures adequate protection for both systems and equipment. Airbus successfully completed electromagnetic hazard testing in April on a second flight test aircraft, the A350 XWB MSN3.
Airbus's A350 XWB is designed to combine widebody passenger comfort with twin engines, instead of the three or four engines required on other widebody jet designs. It will be made in three versions that seat between 270 and 350 passengers each. The plane is scheduled to enter service in the second half of 2014 after flight testing is completed, which will comprise about 2,500 flight hours by five A350 aircraft.
Watch a video of the first flight below. Airbus has also set up a separate website focused on the first flight event, which has more videos, a photo gallery, 360-degree cockpit views, news, and technical specifications.
This is great news, Ann, for the future use of composites in aircrafts. This craft uses the most composites so far, is that correct? I think this now shows proof that these lighter materials can work and sets the stage for a whole new phase in aircraft design and manufacturing. The fuel efficiency aspect is a real wiinner--have they said if this was achieved or not?
I'm afraid all the issues surrounding the Boeing 787 make me skeptical about any plane that introduces new technologies. It seems that the 787 is again having difficulties, making two unscheduled landings this week.
Rich, from what I saw, this week's Boeing 787 problems had to do with oil-related issues. That said, I'm not sure I want to fly on the 787 for awhile until all its problems are ironed out, including the batteries.
Rob, the Airbus has more composites than any other commercial jet to date, including the Boeing 787. And you're right, Boeing's troubles have nothing to do with composites. Although early on last year, there were some delamination problems on the composite skin.
Thanks, Rob. So now it's a brake indicator problem--not exactly new technology. At least the most recent problems have been mechanical, and not related to new technologies. OTOH, one wonders why they happened at all.
Yes, I saw that poll. That's the power of bad press. The fact that this is old tech, not new tech, at fault makes me nervous, because that indicates a systemic problem, like one of QA/maintenance. If anything, you'd think those oversight-type systems would be tightened on the 787 by now, not loosened.
That's right, Elizabeth, this has more carbon composites by weight than any other commercial jet so far. But not more than any aircraft--military planes have been successfully flying with very high proportions of carbon fiber composites for decades. In fact, that's where the technology got started.
I agree this is promising news, Liz, especially since it's a couple weeks ahead of the public schedule. Let's hope it means that the aviation industry in general is moving beyond all the design and production problems that it has been experiencing for the past few years.
Although it's true that Airbus flew the 350 a few weeks ahead of its public schedule, the entire plane's design and build cycle still took longer to reach completion, as did the Boeing 787's, than originally anticipated. Changing major structures from metals to composites is a humongous effort, and apparently even more complex and difficult than either company realized. That's saying a lot, considering how much engineering talent they both have. Like Chuck, I hope they can move forward now that they've won this hard-earned knowledge and that commercial aviation is entering a new phase.
@Murray: Yes sounds like that to me too. You need to provide the fullest support towards industries like aviation since they are the things which carries the industry forward if its right on track with technology.
Ann, TJ-- I, too, would like to see composite fatigue results. Fatigue kills airframe components! The only way the US Air Force has been able to keep B-52s airworthy is to address this, since the wing flexes about 6 feet with every takeoff and landing cycle. Quite a maintenence effort.
I doubt Airbus has taken a horizontal stablizer into a test bed and twisted/jerked it six ways from Sunday to see fatigue results. Most probably rely on computer modelling, but I hope not.
notarboca, I'd be very surprised if Airbus *didn't* do the type of tests you mention. The 15 slides shown in my previous story on the 350, "Slideshow: Anatomy of a Composite-Heavy Jetliner" http://www.designnews.com/author.asp?section_id=1392&doc_id=264009 are a mere smattering of all the various press releases and announcements made on the many, many steps during this entire process, and many of those represent a ton of different tests. Commercial aircraft must go through a very rigorous testing process, much more extensive than that of military aircraft. We've discussed this, regarding composites, here: http://www.designnews.com/document.asp?doc_id=235863 and here: http://www.designnews.com/author.asp?section_id=1386&doc_id=235214 Airbus seems to have learned from Boeing's mistakes.
On Memorial Day, Americans remember the sacrifices the US armed forces have made, and continue to make, in service to the country. All of us should also consider the developments in technological capabilities and equipment over the years that contribute to the success of our military operations.
In order to keep in line with safety protocols, industrial networks need to be filtered in a semantic way so that only information related to diagnostics is flowing back to the vendor and that any communications that could be used for remote machine operations are suppressed.
Advanced visualization can depict an entire plant in motion, while also detailing an individual workstation. Individual products can be rendered different for each discipline involved — marketing, engineering, or suppliers.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.