A second major hurdle to the acceptance of lithium-ion batteries is their high cost, much of it due to the catalysts that must be added to speed up fuel cell chemical processes. In the most commonly used fuel cells, the anode is covered with a costly noble metal powder that reacts with the fuel. Researchers at Finland's Aalto University have developed a fuel cell manufacturing method with ALD that allows the cover to be much thinner and more uniform, lowering costs and boosting performance.
The Finnish method depends on the use of alcohol instead of the more common hydrogen as a fuel, along with a catalyst made of palladium. The most common catalyst for hydrogen fuel cells is platinum, which is twice as expensive as palladium. In addition, alcohol is easier to handle and store than the more commonly used hydrogen fuel. The research team says commercial production could start in five to 10 years.
Meanwhile, the plastics processor Rehau, one of 80 partners in the EU's lightweight StreetScooter short distance concept EV, is developing thermoplastic battery housings to save weight and avoid corrosion. Plastic's low thermal conductivity also eliminates the need for the foam sheet thermal insulation used in metal housings. In Rehau's Ultralitec process, up to 27 layers of fiber-reinforced thermoplastic are heated and compression molded. They are then combined with other components added via injection molding to create a battery housing with half the volume and a third less weight than an equivalent housing made of metal.
To keep up with our EV coverage, go to Drive for Innovation and follow the cross-country journey of EE Life editorial director Brian Fuller. On his trip, sponsored by Avnet Express, Fuller is driving a Chevy Volt across America to interview engineers.
MIROX, those are really good points. And I agree with philipp10, market forces caused by pressure to find more and better alternatives will make improvements in EV batteries, as well as other EV technologies.
In the EV world what promoters and battery manufacturers seem to not pay any attention to is the COST PER MILE!
It does not matter how much you bring down the battery cost, if it does not last.
The Li useful life of between 250 and 400 times, which translates to about 18 to 24 months of EV use in real life driving, before the battery deteriorates to a point that range is seriously reduced becomes a big problem few years from now.
California ZEV mandate requires OEM to Warrant the battery for 80,000 to 150,000 miles depending on the "emissions" certification.
Granted Li battery even after 600 cycles may be still "useful" but not to a person whose 100 miles range is now only 40 miles per charge.
I can see big lawsiuts over when the battery needs to be changed for FREE in the consumers vehicle.
And it is not just the cost of battery replacement, or loss of range per charge but the astronomical depreciation of "used" EV that makes Cost of Driving per mile more than a luxury.
I agree, Chuck, it's well funded R&D that seems to be behind some pretty amazing breakthroughs, at least in materials, for sustainable and alternative energy sources. I'd like to see more of what that report said. Can you post a link to it?
I too was confused by this article.The first page was about battery anodes and then jumped to fuel cell materials without an explanation.
As far as this article, the improvements we are and will see in batteries will make EV's a reality, contrary to all the naysayers out there who apparently think the world is a static place.As oil becomes harder to find, EV's will take over more applications. They will initially start with short commutes in the city and I believe in 30-50 years, most of us will be driving EV's wether we want to or not.
Ultimately, research such as this will be the way to cut battery costs. Economies of scale will only get us so far, according to a report done by an Indiana University Blue Ribbon panel in 2010. The panel said: "Additional battery R&D may achieve even greater cost reductions, perhaps more significant than the cost reductions expected through economies of scale and 'learning by doing' in the production process."
I was surprised to see how much work is being done on new/alternative materials for EV batteries, both li-ion and fuel cells. It makes sense, though. If better materials can shrink the size of batteries and/or make them last longer, that will help the whole EV acceptance process.
Unless I'm missing something, the first development in Ann's article (the germanium suboxide anodes) relates to Li-ion batteries, but the second development (the atomic layer deposition process) relates to fuel cells - NOT batteries. Batteries and fuel cells are two different things. What am I missing here? What do fuel cells have to do with making Li-ion batteries which last longer?
Glad to see there's a big R&D effort underway around materials to advance the utility of Li-ion batteries in EVs. There's been so much written about the development and use of bigger battery units as a way to up the power and increase the charge, it's refreshing to read about work done in other sectors that can advance the cause. Clearly things have to change/improve on the battery front in order for EVs to really gain traction among consumers.
From home enthusiasts to workers on the manufacturing floor, everyone's imagination is captured by the potential of 3D printing. Prototyping, spare parts creation, art delivery, human organ creation, and even mass product production are all being targeted as current and potential uses for the technology.
ABI Research, a firm based in the UK that specializes in analyzing global connectivity and other emerging technologies, estimates there will be 40.9 billion active wirelessly interconnected “things” by 2020. The driving force is the usual suspect: the Internet of Things.
Just in time for Earth Day, chemicals leader Bayer MaterialScience reported from the UTECH Europe 2015 polyurethane show on programs and applications using its materials to help reduce energy usage. The company also gave an update on its CO2-based PU as that eco-friendly material comes closer to production.
Solar and wind energy are becoming more viable as a source of energy on the electric grid. For decades, the major drawback to solar and wind was that they’re temperamental. A cloudy day kills solar and a still day renders the wind turbines useless. Automation tools, however, are providing a path to help these renewables become practical.
In honor of Earth Day, the National Security Agency has launched the STEM Recycling Challenge in Maryland schools to encourage kids to think about where the garbage they throw out every day actually goes. The agency has also introduced “Dunk,” a muscular blue cartoon recycling bin wearing shorts and sneakers.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.