In addition to a heavy-duty starter, start-stop systems require such components as enhanced engine control, battery management, DC/DC converters, and more robust crankshaft sensors.
(Source: Robert Bosch LLC)
I think Patton's comments at the end are the message to all engineers working on this next design challenge. While start-stop hybrids may impose real design challenges in terms of wear and tear on parts and some of the other issues Chuck highlighted, the real aim for these systems is that the consumer shouldn't know or shouldn't care that the car they're driving has any kind of stop/start technology. They will care about the value proposition of the technology--i.e., better fuel consumption, less cost, better environmentally--and that the vehicle performs as they expect. Case closed.
As manufacturers add new technologies to their products, designing for compliance becomes more difficult. Prepare for the certification testing process. Otherwise, you increase the risk of discovering a safety issue after a product leaves the assembly line. That will cause significant time-to-market delays, be much costlier to fix, and damage your brand in the eyes of customers.
Stratasys will be exhibiting two groundbreaking large-scale additive manufacturing technologies, as well as other new products, next month at the International Manufacturing Technology Show (IMTS) in Chicago.
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