The 2012 Ford Focus, on sale early next year in North
America and Europe, uses cotton from recycled clothing for carpet backing and
"Ford is continually looking for greener alternatives," says
Carrie Majeske, product sustainability manager. "One of our key goals is to use
more recycled or renewable materials without compromising performance or
durability. Recycled content is a way to divert waste from landfills and reduce
the impact of mining virgin material."
Ford is implementing a strategy to broaden use of sustainable
materials. "One of the key goals of this strategy is to identify and globally
implement materials technologies that improve environmental and social
performance and lower costs," the company says in a report.
Two direct engineering impacts are the development of global
specifications for sustainable materials and standardization of sustainable
One big winner in Ford's new strategy will be increased use
of post-consumer recycled plastics and other materials. Ford says cars already
start with a high content of recycled materials - 20 to 25 percent - because of
the use of steel scrap in mini mills.
This year, Ford specified the use of textile materials using
30 to 40 percent recycled content for rear wheel liners. "These fabric parts
are 50 percent lighter than plastic wheel liners and absorb sound, which will
enable improved noise vibration and harshness performance while potentially
reducing the need for sound-deadening insulators, sprays and foams," Ford says
in its report.
The recycled materials resin strategy saved Ford $4 to $5
million in 2009 and diverted between 25 and 30 million lb of plastic from
landfills. Use of in-house scrap materials is not counted toward Ford's
Ford is also a leading user
of sustainable materials, such as seat foam made from soybeans.
Earlier this year paralyzed IndyCar drive Sam Schmidt did the seemingly impossible -- opening the qualifying rounds at Indy by driving a modified Corvette C7 Stingray around the Indianapolis Motor Speedway.
Wearables are changing the way we see ourselves. With onboard sensors that have access to our bodies, we are starting to know our physical selves like never before, quantifying our activity, our heart rate, breathing, and even our muscle effort.
Last week, the bill for reforming chemical regulation, the TSCA Modernization Act of 2015, passed the House. If it or a similar bill becomes law, the effects on cost and availability of adhesives and plastics incorporating these substances are not yet clear.
This year, Design News is getting a head start on the Fourth of July celebration. In honor of our country and its legacy of engineering innovation -- in all of its forms -- we are taking you on an alphabetical tour through all 50 states to showcase interesting engineering breakthroughs and historically significant events.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.