Introduced six years ago, a flexible polyphenylene oxide/polystyrene
polymer is steadily making
progress as a PVC replacement in wiring in major applications such as cars,
medical diagnostic equipment and telecommunications gear.
There is about a mile of wiring in a typical car today
and more than half of it is coated with PVC, a material on some environmental
Delphi is replacing PVC with the Sabic Innovative
PPO/PS materials in ultra-thin-wall cable insulation that reduces weight by up
to 25 percent and reduces mass to allow more vehicle content in the same space.
"The new resin that Sabic Innovative Plastics developed
for Delphi has enabled us to go to market with an automotive cable that not
only supports environmental initiatives and meets our customer's needs for a
better alternative to current offerings, but also provides inherent advantages
in mass and bundle size," says Lynn Long, business line manager for Specialty
Wiring, Delphi Packard.
Samtec, a manufacturer of high-performance, precision
data cable based in New Albany, IN, is now producing a new ribbonized data rate
cable assembly with a coating of 0.005 inch for a Computed Tomography (CT)
When extruding a dual-material layer over a solid center
conductor, pinholes and breakaways occurred, and the solution was hard to strip
"Due to our difficulties with this dual-material approach
and our desire to eliminate chlorine, we sought a better alternative," says Ian
Smethurst, business development manager for Samtec. "Our requirements also
included the ability to produce very thin coatings, flame retardance that would
comply with requirements for non-halogenated parts, and ease of stripping and
prepping. From a cost standpoint, we wanted to be able to run the replacement
coating material on our existing extrusion and ribbonizing equipment."
Most potential replacements were highly filled,
precluding use of the company's extrusion equipment. Instead, the company
turned to flexible Noryl.
LTK Industries, a Hong Kong-based wire and cable OEM, is
using flexible Noryl in appliance wiring material applications used in consumer
The OEM says that flexible PPO resin surpasses other
non-halogenated materials, including thermoplastic elastomers (TPEs) and
polyethylene (PE), with an excellent balance of mechanical properties,
flexibility and color retention. It is also recyclable in the original
extrusion manufacturing process while retaining a high level of mechanical
performance. LTK required high-end performance, including excellent tensile
strength and elongation, flexibility, heat aging, cold bending and aesthetics.
Noryl is widely used in japan for power cord applications
using three Flexible Noryl resin grades.
What makes this movie stand out from the typical high school sports story is that the teenagers are undocumented immigrants, and the big game is a NASA-sponsored marine robotics competition. Like many other Hollywood movies, however, Spare Parts only tells part of the story. What the film shows -- and doesn’t show -- raises important issues affecting STEM education in the US.
Instead of sifting through huge amounts of technical data looking for answers to assembly problems, engineers can now benefit from 3M's new initiative -- 3M Assembly Solutions. The company has organized its wealth of adhesive and tape solutions into six typical application areas, making it easier to find the best products to solve their real-world assembly and bonding problems.
Load dump occurs when a discharged battery is disconnected while the alternator is generating current and other loads remain on the alternator circuit. If left alone, the electrical spikes and transients will be transmitted along the power line, leading to malfunctions in individual electronics/sensors or permanent damage to the vehicle’s electronic system. Bottom line: An uncontrolled load dump threatens the overall safety and reliability of the vehicle.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.