These injection molded filters made for the medical market have more than 1,000 76-micron (0.003 inches) squares with wall thicknesses of 0.006 inches. "The previous way to make a filer was to run a metal mesh through an injection mold and then mold a frame around it," comments Donna Bibber, vice president of sales at Miniature Tool & Die. The trend to minimally invasive surgery is triggering a boom for micro components that travel through blood vessels. "Everywhere we turn there is a challenge we have to overcome,"
comments Bibber, a plastics engineer. Example: MTD had to develop a 7-gram hopper for resin drying. Conventional dryer hoppers are in the 150- to 200-lb range. "Also, we don't always have the luxury of a surface we can eject on to," she adds. MTD often ejects from runners or gates. For more information, go to http://rbi.ims.ca/4922-503.
One way to keep a Formula One racing team moving at breakneck speed in the pit and at the test facility is to bring CAD drawings of the racing vehicleís parts down to the test facility and even out to the track.
Most of us would just as soon step on a cockroach rather than study it, but thatís just what researchers at UC Berkeley did in the pursuit of building small, nimble robots suitable for disaster-recovery and search-and-rescue missions.
Design engineers need to prepare for a future in which their electronic products will use not just one or two, but possibly many user interfaces that involve touch, vision, gestures, and even eye movements.
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