Forget fuel cells. Plastics are where it's at for automotive innovations. The American Plastics Council (www.americanplasticscouncil.org) says the average North American car will have 142 kg of plastic by 2009, compared to 117 kg in 1999. Keep your eye out for: all-plastic radiators to accommodate lower and flatter front ends; integrated front ends where one plastic module will cover the first third of the vehicle; and snap-in interior instrument panels with molded-in electronics.
A make-your-own Star Wars Sith Lightsaber hilt is heftier and better-looking than most others out there, according to its maker, Sean Charlesworth. You can 3D print it from free source files, and there's even a hardware kit available -- not free -- so you can build one just in time for Halloween.
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