Broadcasters who use satellites can’t accept shutdowns, even when they happen only twice a year during eclipses. The Optus D3 satellite made by Orbital Sciences Corp. will use rechargeable lithium-ion batteries from Saft for power when the spacecraft is blocked from the sun during two eclipses. The two rechargeable Saft lithium ion 180W/hour average cells trim weight in half compared to alternative technologies studied by Orbital, letting the company add more critical payload equipment. It carries 32 transponders that will provide Ku-Band direct television broadcasting services to Australia and New Zealand after 2009.
Design collaboration now includes the entire value chain. From suppliers to customers, purchasing to outside experts, the collaborative design team includes internal and external groups. The design process now stretches across the globe in multiple software formats.
A new high-pressure injection-molding technology produces near-net shape parts with 2-inch-thick walls from high-performance materials like PEEK, PAI, and carbon-filled polymers. Parts show no voids, sinks, or porosity, have more consistent mechanical properties, and are stronger.
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