Known for its precision linear guides and self-lubricating bearings and slides, Pacific Bearing tells Design News that its design engineers are working to develop a fully integrated actuator consisting of a linear motor, slide, and encoder. Planned rollout date is September 2003. Calling the new product a "linear slide for the masses," CEO Bob Schroeder says that the company plans to price it at around $2K or less, saying that comparable systems cost on the order of $7 to $8K. Though Schroeder would not reveal exact performance specs of the actuator, he says that its repeatability will be on the order of a couple of microns and that the maximum stroke length will be 1.5m. Force and acceleration will depend on the type of magnets employed, though in order to keep costs down, engineers are likely to employ less expensive magnets, which generate lower forces. However, engineers plan to use a tubular linear motor, a particular motor design that exploits the total available magnetic flux to generate thrust. The thrust block also contains iron to boost the force output. Target markets include packaging and automation, and any high-volume application involving tough or extreme environmental conditions.
Design collaboration now includes the entire value chain. From suppliers to customers, purchasing to outside experts, the collaborative design team includes internal and external groups. The design process now stretches across the globe in multiple software formats.
A new high-pressure injection-molding technology produces near-net shape parts with 2-inch-thick walls from high-performance materials like PEEK, PAI, and carbon-filled polymers. Parts show no voids, sinks, or porosity, have more consistent mechanical properties, and are stronger.
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