Ultradur High Speed, a high-flow PBT that BASF introduced last year, has now become the company's first engineering plastic to receive an "eco-efficiency" label after a third-party review of the material's energy-saving potential. The material contains nano-scale additives that reduce its viscosity by roughly 50 percent — without sacrificing other properties. This easy flow has implications for molders trying to fill thin wall parts or cut cycle times. But it also has an environmental benefit in the form of energy savings. Extra flow can reduce the amount of energy needed to make a given part — by reducing molding machine temperatures, molding pressures and cycle times. The savings can be significant, according to an eco-efficiency review conducted by the Swiss Federal Institute of Technology. Energy usage from reducing molding machine heats and pressures can be 20 percent less than a comparable higher viscosity polymer. Cycle time reduction, with its obvious energy implications, can fall by 30 percent. For more information on Ultradur, go to http://rbi.ims.ca/4933-533.
Design collaboration now includes the entire value chain. From suppliers to customers, purchasing to outside experts, the collaborative design team includes internal and external groups. The design process now stretches across the globe in multiple software formats.
A new high-pressure injection-molding technology produces near-net shape parts with 2-inch-thick walls from high-performance materials like PEEK, PAI, and carbon-filled polymers. Parts show no voids, sinks, or porosity, have more consistent mechanical properties, and are stronger.
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