Spray-formed tooling is a new approach for the making of stamping
dies and molds. The new rapid-tooling process involves spraying molten steel
over ceramic casts, which eliminates machining and other processing steps. Ford
is using spray-formed tooling for making torque-converter blade dies for
lift-gate brackets, wiper-motor brackets, instrument brackets, and inner-hood
reinforcements. "The spray-formed tooling process will shave millions of dollars
and several months off of the production process," says Dr. Charles Wu, director
of the Ford Manufacturing Systems and Vehicle Design Research Laboratory. The
technology is an all-inclusive rapid-tooling process that includes die
development, design, and construction. Envelope size for the initial dies was 1
sq ft, but the size is expected to grow to 8 x 8 ft. For more information,
contact Henry Fradkin, Tel: (313) 594-1993, Fax: (313) 323-2647 or Joseph A.
Szuba, Tel: (313) 845-8226, Fax: (313) 323-1129.
Lithium-ion battery prices will drop rapidly over the next 10 years, setting the stage for plug-in vehicles to reach 5%-10% of total automotive sales by the mid- to late-2020s, according to a new study.
Two researchers from Cornell University have won a $100,000 grant from NASA to continue work to develop an energy-harvesting robotic eel the space agency aims to use to explore oceans on one of the moons of Jupiter.
Is the factory smarter than it used to be? From recent buzzwords, you’d think we’ve entered a new dimension in industrial plants, where robots run all physical functions wirelessly and humans do little more than program ever more capable robotics. Some of that is actually true, but it’s been true for a while.
A recent Design News-exclusive study proves that engineering professionals are at the very forefront of this push into the future and making direct financial, performance, and value impact on their organizations by being personally involved or final decision-makers on automation solution and component choices.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.