Engineers at Ford are testing a new hydrogen fuel internal combustion engine (H2ICE) that reduces noxious emissions by 99.7% compared to gasoline combustion engines of similar size and power. Ford's P2000 research vehicle emits mostly water vapor and a small amount of carbon dioxide from the exhaust. It would take 300 hydrogen-powered vehicles to emit the same amount of carbon dioxide that comes from a single gasoline engine. "We made big improvements to this hydrogen engine by increasing the compression ratio and reducing oil consumption," says William Stockhausen, a staff technical specialist on Ford's H2ICE project. Other improvements include adding a solid-film lubricant and hard-surface treatments to the fuel injector system and a triple-redundant safety system. "We wanted to err on the side of safety," says Stockhausen. The P2000 H2ICE uses a modified Zetec 2.0-liter engine. Ford test results indicate the new engine is 25 to 30% more efficient than its gasoline counterpart. Ford's web site address is www.ford.com.
Design collaboration now includes the entire value chain. From suppliers to customers, purchasing to outside experts, the collaborative design team includes internal and external groups. The design process now stretches across the globe in multiple software formats.
A new high-pressure injection-molding technology produces near-net shape parts with 2-inch-thick walls from high-performance materials like PEEK, PAI, and carbon-filled polymers. Parts show no voids, sinks, or porosity, have more consistent mechanical properties, and are stronger.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.