Achieving higher torque is a never-ending goal for motor engineers. Pacific Scientific, for example, introduced a high torque step motor earlier this year. And Oriental Motor just announced a new hybrid step motor that has higher torque for a given package. So industry consultant Dan Jones, VP at Motion Media Group (Thousand Oaks, CA) may not have exactly been going out on a limb when he told us that motor torque density will nearly double over the next ten years. He attributes the improvement to new developments in magnets and optimization of motor designs. Magnets improve about 5% each year due to better materials, he says, noting the University of Delaware's research on nano-composites (combinations of soft iron, rare earth elements, and composites). Engineers also are employing finite element analysis to improve pole shaping and exploit more of the effective force of the magnet, and increasing the amount of copper in the windings. Five years ago, the typical motor had less than 60% slot fill—today that number is in excess of 70% and going up. Earlier this year, for example, Anorad introduced a line of LC linear motors. One of the main selling points: Higher copper fill in the windings. Engineers are also looking to reduce the size of the non-working parts of the motor, which depending on the profile of the motor can take up 50% of the package's real estate.
Why would the biggest connector company in the world design and build the first fully functional 3D-printed motorcycle? To show TE Connectivity's engineers what the technology can really do in making working load-bearing production parts, and free up their thinking when approaching design problems.
The enhanced ST8 includes new functionality designed to help users accelerate design speed and improve the user’s ability to leverage synchronous technology. The update offers greater flexibility in choice of platform and purchasing options, according to the company.
“How can European standards affect me, especially since I only use machines built in the US?” This is a common question, and one way to answer this is to look at how machine safety is enforced, where the information comes from, and how well you can prove you followed the regulations.
Focus on Fundamentals consists of 45-minute on-line classes that cover a host of technologies. You learn without leaving the comfort of your desk. All classes are taught by subject-matter experts and all are archived. So if you can't attend live, attend at your convenience.