Alumasc Dispense, one of Europe's leading producers of mountings for beer taps, faced a formidable engineering challenge: Design the mountings for the taps that were distinctive enough to overshadow the competition. Decision: Convert their 2D design process to 3D using VX CAD software (www.vx.com). Many of the designers working for Alumasc's customers use 3D systems such as Alias to get the styling right. "VX accepts the files and now we can take most things that are thrown at us, and we can work effectively exporting our designs to toolmakers," says Richard Oakley, Alumasc director. Oakley says existing designs have little re-use in his industry. "Yet, we have to go from concept to manufacturing in a matter of months," he adds. "That means our design-to-manufacturing process has to be slick." Alumasc is now using the software in design projects for Carlsberg Tetley and Scottis Courage breweries, both which are guaranteeing a pint with a perfect head, he says.
Design collaboration now includes the entire value chain. From suppliers to customers, purchasing to outside experts, the collaborative design team includes internal and external groups. The design process now stretches across the globe in multiple software formats.
A new high-pressure injection-molding technology produces near-net shape parts with 2-inch-thick walls from high-performance materials like PEEK, PAI, and carbon-filled polymers. Parts show no voids, sinks, or porosity, have more consistent mechanical properties, and are stronger.
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