Latch Spring Keeps on Breaking and Breaking and...
Wolfhard Homma has a nagging problem that just won’t go away: The patio door lock on his house. He writes:

“The door is locked in place by a metal knob in the jamb over which the movable slotted latch in the door slides. This pinnacle of American engineering suffers from two problems: First, bad material selection or insufficient dimensioning causes the spring holding the latch in its upper position to break. Often.
Once the spring is broken, the latch has to be manually forced to the open position when closing the door. Failure to do this (and you’d be amazed how easy it is for that to happen!) causes the latch to be pushed into the door, which makes it necessary to remove the entire handle assembly. It is a ten-minute operation made particularly aggravating because the long machine screws holding the handle plates have no guidance to find the tiny holes at the far side of the handles.
Second, in order to replace the lock I have to lift the whole heavy glass door out of the sliding tracks and then remove the aluminum side panel.
And last, but not least: It took me three trips to Home Depot to identify, order, and receive a replacement (after three weeks), which, needless to say, is broken again after a few years of use.”
gottaknow commented:
Where can I get a reliable gravity inverter?
Ol'Time Design Checker commented:
I assume the lowest bid builder used the cheapest door and associated hardware available. Cheap does not equal Good. Sorry about your luck, but you get what you pay for.
Rope-Pusher commented:
I like the repair idea using pipe insulation foam. I think it would be less expensive than my idea - installing a gravity inverter to hold the latch in the up position.
Andrew commented:
When the latch spring broke on my sliding glass door, manufactured by an obscure, long-defunct company, I substituted a chunk of foam cut from a piece of pipe insulation sleeve. That was in 1994; it still works fine in 2009.
Ucster commented:
To Jolly Jeff - We put 12 men on the moon. How many did Australia put there? None.
William Ketel commented:
How about abandoning the original design and coming up with a different means to latch the door. What we did in one house that we were renting years ago, in which the patio door lock never really worked, was to get a piece of half-inch steel water pipe that was cut to just fit in the bottom track, which would very effectively keep the door from opening. We used the heavy pipe because a swift kick on the door could make a lighter piece of pipe jump out, and the door could then be opened. It was cheap, easy, and it worked well.
As fpr the door's latch spring? probably it should have been designed to have a whole turn extra, so as to work with a much lower strain level. But "value engineering" took the extra loop out of the spring. OR quite likely the heat treat was not right for that batch, and all ofg the springs were glass hard.
Jolly Jeff commented:
It makes this Oz engineer wonder how you lot ever achieved putting anybody on the moon!!!
DanD commented:
Have you contacted the manufacturer to see if there is a technical bulletin that covers this problem? Also, without knowing how the spring that's breaking interfaces with the latch, it is hard to offer any suggestion. Maybe a picture or sketch?
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