Skip navigation
Electronics Industry Search
Advertisement

Cheap Solar Panel Skimps on Active Area

June 10, 2009

solarpanelb.jpg

Discover Circuits founder Dave Johnson found this broken solar powered path light near a railroad track. Like many engineers who find things and think the parts might one day come in handy, he stuffed it in his pocket.

The big question: Why does broken stuff seem to have a natural affinity for railroad tracks??

Upon closer inspection, he realized that instead of filling the 3-square-inches of available space with solar cells, the unit skimped out, using four skinny cells that yielded an active area of only .83 square inches (28%). Dave’s  calculations revealed that while the light would indeed light, it would only be good for about six hours — maybe good enough for London in June but not nearly long enough for the interminable December nights in Colorado where he resides.

His conclusion: “This design stinks. The manufacturer was trying to save money by using only one rechargeable cell, and a very small solar cell area.”

This post originally appeared at sister publication Electronics Weekly MBM blog, where more of Dave’s analysis appears.

Posted by Karen Field on June 10, 2009 | Comments (6)

June 12, 2009
In response to: Cheap Solar Panel Skimps on Active Area
EnviroRealist commented:

Twin circuits mentioned cuts. It is amazing... if you look closely you see that it was one solar cell cut into four and spread out. The patters on each cell continue onto the next adjacent cell. Probably the vendor saved some money and paid someone almost nothing to cut the cells. It is really once cell spread out. Amazingly cheap Chinese junk.


June 11, 2009
In response to: Cheap Solar Panel Skimps on Active Area
GAJETMAYKER commented:

In response to: Cheap Solar Panel Skimps on Active Area
jUNK IS JUNK NO MATTER HOW YOU ADVERTIZE IT.


June 11, 2009
In response to: Cheap Solar Panel Skimps on Active Area
I Beg to Differ commented:

I have a bucket full of "cheap" solar cell powered lights with a single NiCad battery and a skimpy solar array similar to this. They have been in use for four years now, summer and Indiana winter. In the summer I plant them vertical and in winter they are horizontal so the cell faces south. Winter light after a sunny day lasts from 5:30pm to 10:00 pm at least. In summer the light lasts from 9:30 to 12:30 am. The problem in summer is that the sun rises in the ENE and sets in the WNW. Tree shadows move a lot in the summer. The biggest problem I have had is cars running them over.


June 11, 2009
In response to: Cheap Solar Panel Skimps on Active Area
Control Tech commented:

While I do not disagree with either comment, try thinking about it in a different way. As someone selling a mass produced cheaply made item, you would want return business. Even if it breaks after a few months of use, most people will go out and buy another one. When they should do some research up front and buy a good quality made product in the first place. As long as people will buy cheap crap. some one will make cheap crap.


June 11, 2009
In response to: Cheap Solar Panel Skimps on Active Area
Twin Circuits commented:

Each solar cell with give you 1/2 Volt no matter what size it is. It will give you a greater current the bigger it is. The sad part about this is each time you cut a cell it cost about $0.10 / cut. So the manufacture paid lots of money to make this product. This array would give you 2 Volts max at about 50 mAmps in direct sunlight. Not much.


June 10, 2009
In response to: Cheap Solar Panel Skimps on Active Area
The Gizmonic Man commented:

To add insult to injury, the resin encapsulant will degrade in the sunlight in no more than a year or two, becoming yellowed, rough, and essentially opaque. Obviously not designed for a service life of much past a few years at best--pretty sad.

POST A COMMENT
Display Name
captcha

Before submitting this form, please type the characters displayed above. Note the letters are case sensitive:

Advertisement
Advertisement

Design News Partner Zones

Light Matters: The Unsung Heroes of Modern Health Care
First, let's define "no-compromise." In an ideal configuration, this lamp would use a high-brightness LED (HBLED) that is built into a small, integrated package and is able to produce a large quantity of focused light, operate with a high level of reliability and generate no audible noise. Is this difficult? Yes, but it is possible.
Read More


Design Engineers' Portal for Sensing and Machine Safety
Whatever industry you're in, or whatever product you manufacture, the right sensors to automate your plant, and to improve your overall efficiency, quality and safety are a must. You'll find Banner Engineering to be an amazing resource of products, training and people with expertise.


Test & Measurement World Machine Vision & Inspection Report
Topics include machine-vision software, Power over Camera Link, thermal imaging and frame grabbers. Read More

Design News Partner Zone Directory »

Please visit these other Reed Business sites