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Why Subaru Needs Fatter Workers in Indiana

March 24, 2009

A study by two business school professors makes the case that green manufacturing is not an expense; in fact it’s a money-maker. It took 20 years, but a Subaru plant in Indiana that makes 800 cars a day has reduced by waste 47 percent and makes use of 99.9 percent of the remaining waste. Nothing goes to a landfill, and dumpsters have been converted to recycling bins. One of the biggest problems was a toxic solvent used to flush painting systems. Subaru now distills impurities from used solvent so that it can be re-used. The impurities go to a company that makes coatings for steel industry ladles. There are  a thousand examples, but one of the more intriguing (odder?)  is to use all cafeteria food waste  in a circular composting track. One day’s waste would be placed next to the last day’s in a plan under study. Special worms devour the waste, leaving rich soil behind. Or, I guess, Subaru could just hire workers who clear their plates.

Posted by Doug Smock on March 24, 2009 | Comments (2)

September 25, 2009
In response to: Why Subaru Needs Fatter Workers in Indiana
MikeyO commented:

It would be nice if The numbers were included(if you even have them). This is America the numbers are what matters and the driving force behind most of these innovative Green plants (and everything else ) is the cost. But whatever works, Great ! Just feel the #'s would motivate others.


April 6, 2009
In response to: Why Subaru Needs Fatter Workers in Indiana
Phil commented:

All this hype about \”green manufacturing\” makes me chuckle. It\’s like the entire world suddenly discovered lean manufacturing 20 years late.

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