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Engineering Materials

Engineering materials is a discussion led by Design News Contributing Materials Editor Doug Smock on important new developments and applications that affect mechanical design. Metals covered include all types of steel and nonferrous metals, in all shapes. Resins covered include nylons, polycarbonates, polysulfides, polyimides, and polybutylene terephthalate (PBT). Other materials covered include ceramics and rubber. Topics covered include materials  enhancement, new applications, process technology, tooling,  sustainability, and economic issues. Posts will include latest news from global events such as K 2007, the Alliance of Plastics Processors Annual Conference, the National Plastics Exposition, and the annual technical conference (ANTEC) of the Society of Plastics Engineers.


Tuesday, May 6, 2008

Failures Result From Poor Materials Selection

May 6 2008 8:48AM | Permalink | Email this | Comments (0) |
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Forty-five percent of serious plastics product failures result from inappropriate materials selection, said Melissa Kurtz, senior materials scientist at Stork Technimet Inc. in a lively discussion on failure analysis at the annual technical conference of the Society of Plastics Engineers in Milwaukee, WI. “This is especially true in applications involving chemical attack and environmental stress cracking,” she said. In one example she cited a phthalic-based plasticizer used in a rubber seal caused environmental stress cracking of polyetherimide in a medical device. In a panel discussion, a General Motors engineer asked for tips on how to determine if excessive use of captive regrind could be causing a part failure.  Experts suggested testing melt index of material before molding to determine if the molecular weight was out of range.

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