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Engineering Materials

Engineering materials is a discussion led by Design News Contributing Materials Editor Doug Smock on important new developments and applications that affect mechanical design. Metals covered include all types of steel and nonferrous metals, in all shapes. Resins covered include nylons, polycarbonates, polysulfides, polyimides, and polybutylene terephthalate (PBT). Other materials covered include ceramics and rubber. Topics covered include materials  enhancement, new applications, process technology, tooling,  sustainability, and economic issues. Posts will include latest news from global events such as K 2007, the Alliance of Plastics Processors Annual Conference, the National Plastics Exposition, and the annual technical conference (ANTEC) of the Society of Plastics Engineers.


Wednesday, February 13, 2008

DN Exclusive: Chevy Volt Eyes Materials Revolution

Feb 13 2008 10:30AM | Permalink | Email this | Comments (1) |
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The next-generation materials approaches used in the Chevy Volt concept car last year are still “very much in play”, says Mark Verbrugge, director of the GM Materials and Processes Lab. Costs of materials used in the Volt, which is due for delivery in two years, will be higher than those normally used to ensure light weight, he said in an exclusive interview with Design News. Reducing mass will be an important strategy to meet the mandate that the Volt must go at least 40 miles without a charge. “If you use more material, you will need a bigger battery,” comments Verbrugge. The vehicle must also sell for less than $30,000, per a mandate from Vice Chairman Robert Lutz.  The concept car used a polycarbonate roof, an idea Verburgge confirmed is manageable. The Volt also used a molded thermoplastic hood developed by Sabic Innovative Plastics .The 2010 timeline is doable, says Verbrugge. “You can do it, but at what kind of volumes and what kind of value proposition?’

 

My thinking is that a version of the Volt will debut by the end of 2010. But it will still be very much of a work in progress. The price probably will rise close to $40,000 and the first Volt will be more of a boutique model than a mass market version. But it’s great to see GM press so hard on the concept.

 

 

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at 2/14/2008 7:41:02 AM, DB said:
When is the auto industry going to use some of the 30 year old technology we use in airplane manufacturing? Why not use Nomex honeycomcore floor panels and composite floor beams or a foam core uniframe like the SIPs used in housing industry? I think the car industry could make an all plastic vehicle if they decided to start thinking about how we should do it instead of how it has been done for the last 90 years. Come on guys! You can do more than a plastic hood can't you?

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