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Engineering Materials

Engineering materials is a discussion led by Design News Contributing Materials Editor Doug Smock on important new developments and applications that affect mechanical design. Metals covered include all types of steel and nonferrous metals, in all shapes. Resins covered include nylons, polycarbonates, polysulfides, polyimides, and polybutylene terephthalate (PBT). Other materials covered include ceramics and rubber. Topics covered include materials  enhancement, new applications, process technology, tooling,  sustainability, and economic issues. Posts will include latest news from global events such as K 2007, the Alliance of Plastics Processors Annual Conference, the National Plastics Exposition, and the annual technical conference (ANTEC) of the Society of Plastics Engineers.


Monday, April 7, 2008

The Bioplastics Debate Heads to SPE's Antec

Apr 7 2008 8:47AM | Permalink | Email this | Comments (2) |
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Plastics made from renewable feedstocks, such as corn, hold an odd place in the engineering playbook. They don’t offer any engineering advantages, and, in fact, offer significantly less heat resistance and mechanical strength than their hydrocarbon brethren, which continue to improve in performance. They also have no economic advantage, and remain, significantly more expensive than hydrocarbon-based plastics, even with oil at $100+/bbl. Yet production plans for bioplastics are rapidly expanding, based on the idea they are good for the environment. Some cities are behind the push, such as San Francisco’s ban on polyethylene bags. That strategy is superficial since paper bags create significantly more air and water pollution, and cost ten times more than plastic bags. Such efforts, however, will create a market for compostable plastics. Fast food chains may use compostable plastics for forks and knives. Will bioplastics reduce our dependence on oil? Even that point is debatable given the energy costs required to create and transport biofeedstocks. And surges in grain prices may be an even bigger penalty than high oil prices. At least we can choose not to drive SUVs; we can’t choose not to eat.

 

The bans aimed at plastics generally lack technical understanding or context. If you’re looking for some plastic engineering insight, consider attending the Annual Technical Conference (ANTEC) of the Society of Plastics Engineers May 4-8 in Milwaukee. There will be a special session May 6 on “Advances in Polymers from Renewable Resources”. One keynote is: “Bioplastics: New Generation Polymers for Reducing Carbon Footprint and Improving Environmental Performance”, which will be delivered by Professor Ramani Narayan of the Department of Materials Science and Engineering at Michigan State University. Dr. Narayan has put some real science into the carbon footprint debate. Other sessions will tackle nuts and bolds technical issues such as improving the heat performance of PLA. The session has a clear pro-bioplastics feel to it. But this is the place to hear the pitch. There will be plenty of plastics engineers in the audience to keep the presentations on target.

Related entries in: Design News | 




at 4/7/2008 9:18:43 AM, Bioplastics said:
April 7, 2008 Dear Doug, Although I acknowledge some of your comments, I think it is necessary for scientists and plastics technologists to continue their work to develop and improve plastics based on bio-renewable sources. Recently Tom Friedman of the New York Times recently renamed his soon to be published book on Green business to "Hot, Flat and Crowded". And whether you aspire to the Global Warming theory, there is no argument that the population of the world is dramatically increasing, that we are depleting carbon based resources and we need to be looking at alternative sources. The New Technology committee of SPE has been a champion of the bio-based effort but recognize their shortcomings. As you know it takes years to develop commercially useful plastics materials and technology. We believe so strongly in the effort that we are establishing an inaugural conference on New Technology in three areas: Bio-renewable polymers, Nanotechnology and Alternative energy (Energy Storage) and have scheduled that conference for November 4-6 in Philadelphia. Please make your readers aware of that as well as our efforts at ANTEC 2008. Maggie Baumann G.H.Associates New Technology Committee –SPE 908-832-2207

at 5/7/2008 3:01:19 PM, PaulM said:
Bioplastics from Stanelco PLC are made from potato starch, the potatoes are grown on land that is no good for food crops, the potatoes are hardy industrial high-starch types, and for at least the last 10 years these potatoes from these farms have only been used for starch extraction, hence there is no impact on food crops. Also the potatoes used are much better than other starch crops such as corn/wheat/rice etc, because these potatoes give a yield of double that of the nearest other starch crop per hectare. The Bioplastics made by Stanelco PLC have been described by an industry expert as "some of the best in the world", as they are soft to the touch (unlike oil based plastics), very flexible(unlike PLA), have a high barrier to oxygen carbondioxide and water vapour(unlike PLA) Check them out here www.stanelcoplc.com They also just launched the worlds first biodegradable flexible tube(think cosmetics, toothpaste, etc), and a CD/DVD tray. Bags made from Stanelco Bioplastics can be purchased from Indaco Manufacturing (in the USA and Canada) under the Bag-To-Nature brand, also check with them on the availability of carrier bags made from the same Bioplastic. www.indaco.ca Cheers, Paul

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