You will be redirected to your destination in 10 seconds.
Link This | Email this | Blog This | Comments (7)
Mercedes Rust Bucket
If you pay a $50,000 car, you would not expect to have rust problems. But if it’s a 1999 Mercedes E320, think again. Before you say I’m paid too much, I was working two jobs in 1999 and splurged for a fancy schmancy car.
My Mercedes has a bad rust problem. More than 15 sizeable rust spots have sprung up, mostly around the trim in the two rear passenger doors and some on the front quarter panels (see photos). This infuriates me when I look at other nine-year old cars costing half a much that are rust free here in the Boston area. When the problem started, I e-mailed Mercedes via that little comments box company’s have on their web sites. They told me how much they loved me as a customer, but would take no responsibility for the rust problem. You know, conditions vary.
I called my local dealer who would not even look at the car until I squawked very loudly in the comments box and said I would write about the problem. It’s my guess if you really push them and threaten to make trouble for Mercedes, it’ll eventually do something (too late for me).
So after gouging me $155 for a new ignition key that I needed, I got my local dealer’s service manager to inspect the rust problem. He admitted much of the rust was the result of a Mercedes design flaw where moisture finds it way in behind the trim. Then he said Mercedes wouldn’t help out with the repairs because the car is more than eight years old. Mine is eight and a half. He estimated the cost of the repairs to be about $6,000 I had heard when someone screamed loud enough, Mercedes on occasion has paid half the cost for repairs. A local body shop estimated about the repairs at $1,800 a year ago, but the problem has worsened. That said, a Mercedes dealer is as expensive as it gets. The service manager explained that Mercedes rationalizes that I have already gotten “value received” out of the car and that they are obligated to do nothing. And this is a premium auto maker that prizes itself on reliability, status and precision engineering!!!?? And customer (Can’t Get No….) satisfaction!!!?? It’s hogwash just like Dr. Z in those once inane Daimler Chrysler commercials. I also called a Mercedes PR person given I am in the media. That person never returned my call.
It’s my contention Mercedes should pay ALL the cost given this is a problem its own making. That much rust never should have happened. Sure, there’s salt on the road in New England, but like I said, other cars do just fine here. What happened to my car seems to be a trend in German auto making. For reliability, they have ranked far behind their American and Asian competitors especially in the upscale and luxury categories, according to the ranking in Consumer Reports.
To be fair, my E320 is a joy to drive and has suffered few mechanical problems in the 184,000 miles I have put on it. Just the usual maintenance stuff – brakes, ball joints and changing the synthetic oil (a must) every 7,000 miles. Two cooling fans went under warranty and I had to replace two front end springs about 40K miles ago. I can’t think of much else. Even the exhaust system is the original!! The 221 hp V-6 still has good power and gets upward of 30 MGP on the highway. As a rear wheel drive car, it’s terrible in the snow, though.
No doubt, hitting 200,000 miles will be easy given its sound mechanical condition. But it’ll look even more like a rust bucket than it does today – hardly a good advertisement for a premium car brand. I plan on going to auto show in Detroit the week after next. Maybe I’ll have a word with Dr. Z then.
![]() |
||||
|
Left front quarter panel
|
||||
| Click below for more images: | ||||
Undetermined commented:
Same story. 2000 E320 wagon, purchased new, always garaged, rusting everywhere! I was able to get some money from MB when the rust started (at age three), but they would only pay half even when the car was still under warranty -something about \"stone chips\" (the car was a grocery-getter at the time - right). Yes we live in Chicago where they use a lot of salt in the winter - but my previous wagon (1987 Volvo) went 17 years and 230,000 miles with no body rust in the same climate. It\'s very disappointing that the car is mechanically excellent but looks awful and will need premature replacement. Plus - the residual value stinks due to the rust. No more MBs for me. PS - with Nokian all season tires, or pure snows, the car goes like a Jeep in the snow. It\'s ALL about the tires!!
Undetermined commented:
My 2002 S yes top of the line has rust appearing on both rear doors at the bottom. Don\'t buy a used or New Mercedes, they don\'t want to fix it. Rusty
Undetermined commented:
I have a 1999 e320 and that is why i went to this website you would think we would not have a rust problem. this is my second mercedes and same ending RUST needless to say no more
Undetermined commented:
I have a 2002 SClass 320CDI 1year ago at age 5 it started to rust alohg the bottom edge of all doors and at the edge of sunroof, they took it in for a week ad treated the area but now one year later all the same areas are blistering and rusting again. My ansew is that much as I ENJOY DRIVING THIS CAR IT WILL BE MY LAST MERCEDES
Undetermined commented:
My problem is the same Love my clk230 2001 owned since new garaged 48000 miles now a rust bucket- i am fussy about my car so it's heartbreaking !
Undetermined commented:
I know it''s old post but I definitely have to drop my .02 also. I have same problem with my E320 driver''s side door. Like you I am living in a harsh winter area (New Jersey). But it''s mind boggling to see a 7 years old, one owner, garage kept, well maintained, supposedly pinnacle in automotive industry vehicles get rusts all over the place. I do agree that it still drives nice like brand new, but I didn''t expect rust problem on a Mercedes this soon. My E320''s transmission service is due so I am going to drop by and see what they say, but I don''t expect much. Mercedes Benz''s hasn''t been building and serving their customers like they used to for several decades now. Although it''s difficult, but now we have to admit and somehow believe, rebadged Toyotas, Nissans, and Hondas are on top looking down. Yuck! Xp
Undetermined commented:
Mercedes had a change of philosophy a few years ago from 'making vars that last' to 'making cars to sell' Nuff said!
Sponsored Content
Design News Partner Zones
JUNE 24TH WEBCAST: Collaborative Requirements Engineering
Speed your innovation. Capture the "voice of the customer" and translate customer requests into user requirements that define new products. Find out why the new ENOVIA Requirements Management solution enables organizations to improve their overall global requirements management process. Read More
Light Matters: Systems Level Approach to HBLED illumination applications
Its good practice to apply a systems-level approach to high-brightness LED (HBLED) illumination applications. Minimally, the system includes the optical, thermal and electrical characteristics of the of the HBLED, the lens (if any) which is built-in to its package, secondary optics such as external plastic lenses/reflectors to direct the light as your application requires and power driver electronics. Read More
Design Engineers' Portal for Sensing and Machine Safety
Whatever industry you're in, or whatever product you manufacture, the right sensors to automate your plant, and to improve your overall efficiency, quality and safety are a must. You'll find Banner Engineering to be an amazing resource of products, training and people with expertise.


