As 3D printers increase in popularity, more and more people are using them to bring their unique projects to life.
They've been used to manufacture everything from weapons parts (AR-15 lower receiver) to medical prosthetics (four-year-old Emma Lavelle’s "Magic Arms"), and now some are using them to bring new life to both old and new forms of recordable technology. In this case, 3D printing technology has been applied to restoration, and it only seems fitting that a relatively new invention was used to revitalize old recordings by prominent inventors from over 100 years ago.
Researchers from the Lawrence Berkeley National Laboratory have used 3D scanning technology to restore some century-old recordings made by three notable inventors that include Charles Sumner Tainter (inventor of an early telephone transmitter), Alexander Graham Bell, and his cousin Chichester Bell. The three predominately collaborated to bring about what was considered high-fidelity for audio systems (notably their graphophone) back in the 1880s. The team experimented using various mediums for their recordings that included discs and cylinders made from beeswax and cardboard, brass, and glass. They succeeded in making a series of recordings (more than 200 of them) on glass-based discs, which were sent to the Smithsonian in an effort to preserve them. However, they never sent the playback device needed to listen to the discs which were then (over time) considered useless and left to decay.
Click the image below to see photos of 3D printing and scanning bringing life to old music.
National Museum of American History curator Carlene Stephens examines a glass disc recording containing the audio of a male voice repeating "Mary had a little lamb" twice, made more than 100 years ago in Alexander Graham Bell's Volta Lab. (Source: Rich Strauss, Smithsonian)
Decay they did -- until the research team from LBL got hold of them. They brought them back to life through restoration and were able to play the recordings 125 years after they were made. To accomplish this, the team employed the use of a 3D scanner, known as IRENE (Image Reconstruct Erase Noise ETC), to non-invasively scan the discs and create a high-resolution image. They then processed the digital image, which pieces together the damaged disc and removes any errors (from wear and physical damage) after which specialized software calculates and recreates the engraving method (in this case a stylus used to etch the glass/wax) to reproduce the audio into a digitized format. The team was successful at recovering the audio from six Volta Graphophone discs and is looking to restore and preserve a host of early recordings from the Library of Congress. While giving new life to old technology using 3D scanning technology is certainly impressive, 3D printing is capable of converting the latest technology in audio into a medium very few still use.
3D printing technology will definitely appeal to those fond of still playing music (or any other recording) through LP records spinning along at 33rpm. Amanda Ghassaei from Instructables.com has applied the relatively new hobby of 3D printing to bring digital audio back to the record player. The LPs she produced aren't vinyl, but plastic, and was done using a Objet Connex500 printer with UV-cured resin with a high 600dpi resolution to create the discs layer by layer. In order to actually hear the audio, she had to forego using any CAD software (apparently they're not powerful enough for the complex 3D modeling needed to produce an LP).
Instead, she wrote her own program that automatically converts any audio file into a 3D model. She states that the software works "by importing the raw audio data which is then converted into the geometry of the record through software calculations (mostly done through open-sourced processing software), which is then converted into a 3D printable file format." So is the end result like listening to your favorite MP3 deposited onto a plastic disc with only a minor reduction in audio quality? In a word, no -- not even close. Think of it like listening to that pocket AM radio you had back in the 70s and you'll get an idea of the overall sound quality. This is because the audio quality is only a fraction of that of an MP3 with a sampling rate of only 11kHz with a 5-bit to 6-bit resolution. While converting digital audio files onto an LP will not create decent sound until 3D printing technology evolves higher resolutions, the fact that it can be done now (albeit with a lo-fi listening experience) is certainly an accomplishment and a step in the right direction of converting digital audio into an analog format. However, printing LPs isn't anything new as a few others have already done this.
One of the first printed records was from aerospace engineer Chris Lynas, who created a "custom Fisher Price record player LP" inscribed with the song "Still Alive" from Portal early last year. He made the Fisher Price facsimile by painstakingly measuring out the records that came with the player. He then used a toothpick and tone generator to figure out the notes of the song and transferred them over to notes that the record player could synthesize (yet another long process). Lynas then used Processing software to test the notes (16 unique notes in all) and make new ones to fill in the gaps (in order to piece the song together). Once all the kinks were worked out, he uploaded the finished file (through Processing) directly to Shapeways, which did the actual printing (unknown as to what printer they used). While the painstaking process Lynas used to get his record printed is unique, it brings the question of piracy to the table even if it is a reduction in quality. Even so, it's still yet another accomplishment that was made possible by the fledgling 3D technology that emerging into the mainstream and has no signs of slowing down anytime soon.
BTW - Your description of Cylindrical co-ordinates was completely correct. I was referring to the description in the previous paragraph. It was your "polar" co-ordinates that I think you meant "Spherical" and put in an extra angle. It occurred to me after I posted that my reference was ambiguous.
Ahhhhh, Bach! (sorry, bad pun-ish MASH reference).
Yes some older recordings used the Z-axis to encode audio info but most use the radius (I believe "squiggles in the groove" is the technical term), so a simple polar coordinate system is usually sufficient. LP's/45's squiggle both sides of the groove independantly to encode stereo, so that does add a z-axis component.
All of this just shows how hard it really is to capture info from obsolete media, and how much harder it would be to "print" a record ("disc") with any usable fidelity.
Wow, that's precision! I'm not surprised CAD software can't model audio. Sound--more precisely, music--is extremely complex. It's amazing that 3D printing can do this at all.
The printed audio is only surface texture. The higher the resolution printer, the better the audio quality. I suspect that in the near future almost perfect copies could be made. Or perhaps like an LP printed with CD quality audio. Either way, the future looks good for keeping the LP record around.
Exactly--which tells is how good a job they did. And I'm with you on LPs--nothing beats the sound, at least for recording and playing back some things, like the subtleties of the human voice.
To be completely honest, I like LPs, not just for their music quality, but the packaging is big. It's cool to see the pictures larger, it's a fun novelty. But with high bit rate audio files, that surpass CD quality and approach analog, I see no practical use for LPs anymore. (Maybe the hardcore DJ business?)Think of it like integrating a curve, eventually digital will match it so fine that the difference will be indistinguishable.
Plus, one speck of dust popping the sound of an LP ruins it for me. I have a few old Beatles records that have permanent tiny scratches, playback drives me crazy.
Couldn't agree more. I can't wait to see what sorts of applications appear. Especially as the technology evolves toward improved resolution and a wider range of materials and post-processing capabilities.
Cabe, this music lover has been hearing those arguments, and promises promises, for a couple decades. For some types of music, in particular the human voice, the sound simply isn't as good. I've been sorely disappointed on that end. OTOH, instrumentals, especially strings, are great or OK on a) CDs and b) a lot of high bitrate audio files. Regarding picture size, etc.--it was a real shock back in the day to get CD versions of LPs and not be able to read anything on the covers--or later, when an "album" was initially released as a CD, and the album cover content dropped to practically zero. OTOOH, now we sometimes get inserted booklets, which can hold a lot of info.
When CDs were just starting to get distributed several record labels simply mastered the CD from vinyl with a hefty low pass filter to kill the pops rather than digging the 2 track master out of the vault. it was a sin, considering the wonderful technology that was available, and my old vinyl copies were much better than the CD. I had a copy of "Layla" that was just terrible until they remixed the CD from the original 16 track in 1990. Geoff Emerick, made certain that he original masters were used for the Beatles material and now you can even hear the dust on the faders (rotary back then).
Laura Sapiens' Ego! Smartmouse offers users a unique interactive experience by providing 2D and 3D connectivity, hardware identity authentication, data storage, and more.
From Dell / Intel® New Paradigms in Design Work Scott Hamilton, vertical market strategist for Dell Precision workstations, 5/2/2013 3
Early in my career, I worked as a draftsman and remember the days of drawing on vellum with numbered pencils and Mylar with plastic lead. This was a fun experience in the sense that I ...
I've been using workstations for more than 10 years and love finding ways to get more performance from my system. With demanding professional applications that require more power each ...
A lasting memory from my first job as an engineer in an auto assembly plant is standing on hard concrete at six in the morning, vending-machine coffee clutched in hand, listening to ...
A quick look into the merger of two powerhouse 3D printing OEMs and the new leader in rapid prototyping solutions, Stratasys. The industrial revolution is now led by 3D printing and engineers are given the opportunity to fully maximize their design capabilities, reduce their time-to-market and functionally test prototypes cheaper, faster and easier. Bruce Bradshaw, Director of Marketing in North America, will explore the large product offering and variety of materials that will help CAD designers articulate their product design with actual, physical prototypes. This broadcast will dive deep into technical information including application specific stories from real world customers and their experiences with 3D printing. 3D Printing is
To save this item to your list of favorite Design News content so you can find it later in your Profile page, click the "Save It" button next to the item.
If you found this interesting or useful, please use the links to the services below to share it with other readers. You will need a free account with each service to share an item via that service.
Tweet This
13 
