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CAD/CAM Corner
Michael Waltrip Throttles Up a Digital Simulation Edge
10/3/2012

Michael Waltrip Racing's secret weapon coming off of its competitive NASCAR racing season is the combination of CD-adapco's Star-CCM+ CFD tools and wind tunnel testing.   (Source: Michael Waltrip Racing)
Michael Waltrip Racing's secret weapon coming off of its competitive NASCAR racing season is the combination of CD-adapco's Star-CCM+ CFD tools and wind tunnel testing.
(Source: Michael Waltrip Racing)

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naperlou
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Optimization
naperlou   10/3/2012 1:20:24 PM
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Beth, this is where CAE codes make a big difference.  It is possible to explore a large part of the design space in the computer.  This gives the design team the ability find optimal, or near optimal, parameters for their rel-world testing.

Another interesting aspect is the cloud for CFD.  These are highly parallel simulations that seem more amenable to massive parallel solutions.  It is also interesting to see that this is a public cloud solution.

Charles Murray
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Re: Optimization
Charles Murray   10/3/2012 6:45:20 PM
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This makes sense, Beth. Wind tunnels are both time-consuming and expensive, aren't they?

TJ McDermott
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Re: Optimization
TJ McDermott   10/3/2012 11:22:10 PM
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Wind tunnel testing is necessary in order to validate the results.  Remember Microsoft's Excel math mistakes?  If an error like that crept into CFD calculations, the results could get "interesting".

 

Rob Spiegel
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Re: Optimization
Rob Spiegel   10/4/2012 12:36:49 AM
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This is a great use of simulation, Beth. Incredibly improved efficiency. This same approach is getting used in building plants and setting up systems. simulation prior to build is saving both time and money.

Beth Stackpole
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Re: Optimization
Beth Stackpole   10/4/2012 7:26:27 AM
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@TJ: Wind tunnel testing is definitely still necessary, no doubt. What the team at Michael Waltrip is saying it that by leveraging simulation (and eventually even more high performance compute horsepower offered by the cloud), they can test out more possibilities and then use the wind tunnel testing (which is limited due to budgets) for validation of the best designs. Helps them explore more possibilities more efficiently and cost effectively--a refrain I hear consistently from simulation users.

RICKZ28
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Platinum
Aerodynamics
RICKZ28   10/4/2012 12:00:50 PM
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Beth,

Interesting analogy...NASCAR is like an "arms race".  Of course the arms race is within the rules, and it depends on how the drivers and teams perform during the race.  The competition is cutthroat, and that's part of the reason for NASCAR's popularity.

As for aerodynamics, it definitely plays a big role on the longer faster tracks.  A damaged car body at Daytona or Talladega can rarely keep pace with the front runners, aerodynamics is just too critical at 190-210 miles per hour.  Many non-fans have noticed the NASCAR "drafting", where at high-speed, two or more cars lined-up are faster than one car alone.

Watch the NASCAR race at Talladega Superspeedway (2.66 mile tri-oval with 33 degree high-bank turns) this Sunday (Oct 7th) to see why aerodynamics is so important in high-speed races.  There is usually a huge number of lead changes during the race, 50 or more lead changes is not uncommon.  The race record is a 188 mph speed average, qualifying record 212 mph.  Frequently there is last lap passes to win the race, as the driver's know how to use aerodynamics to make passes ("overtaking" for you F1 people).

Beth Stackpole
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Re: Aerodynamics
Beth Stackpole   10/5/2012 6:47:22 AM
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@RICKZ28: The arms race analogy is certainly different, but the Michael Waltrip team's choice of words, not mine. And you are right, aerodynamics is a huge design challenge for these racing teams. In fact, there are many, many stories about other race car teams leveraging advanced simulation software to do more of the same. Interesting, because these teams are out in front in terms of how they're incorporating simulation into their design workflows compared with many engineering organizations in traditional companies.

RICKZ28
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Re: Aerodynamics
RICKZ28   10/8/2012 5:05:25 PM
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Michael Waltrip was going for the win on the last lap of the race at Talladega Superspeedway (Sunday, Oct 7, 2012)...so he did a good job in putting himself in a good position at the end of the race.  Unfortunately, he got caught-up in a huge last lap crash, finished 25th.

I did enjoy the 54 lead changes during the 500 mile race (and that's only "official" lead changes at the start/finish line), as well as the fast 171 mph average speed.  The high-speed race was all about the use of aerodynamics, including drafting.

bobjengr
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CFD AND NASCAR
bobjengr   10/8/2012 6:11:39 PM
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 Beth, one of the most fascinating demonstrations I have seen in the recent past was given by the SIM Center at the University of Tennessee at Chattanooga.  It was a demonstration of the power of CFD in investigating air movement around 18 wheelers traveling at varying speeds.  Grant money was furnished by the National Highway Traffic Safety Administration (NHTSA) and Peterbuilt.  As a part of the demo, we were able to see how variations in cowling and "hardware" made differences in air patterns slipping over exterior surfaces of the cabs and trailers.  I'm sure NASCAR could benefit from CFD and save hundreds of hours devoted to "cut and try".  Great article.

Beth Stackpole
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Re: CFD AND NASCAR
Beth Stackpole   10/9/2012 7:17:58 AM
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Thanks Bob. That sounds like quite an informative presentation. May I ask what the purpose of the demonstration was and who the audience was? Was it's purpose to promote CFD specifically?

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